四坐标数控加工原理及算法研究

本文对四坐标数控加工原理和算法作了详细介绍，尤其对四坐标加工的刀轴矢量算法进行了研究，提出了用垂直于回转轴的平面与刀具运动方向和前导角形成的圆锥面求交，生成刀轴矢量的方法，该方法具有立意新颖、思路清晰，性能可靠，易于在微机上实现等特点，对复杂曲面零件的加工编程，具有重要的实用价值。     

葛洲坝电站2号水轮机转轮室中环修复

针对葛洲坝电站2号机组运行中出现转轮室中环损坏的现象,设计制造出转轮室现场机加工的大型专用机床,在修复改造过程中,解决了一系列技术难题,改造后技术指标均达到理想水平,为电站机组现场修复技术积累了宝贵经验.     

Synthesis of nanophase tungsten carbide by electrical discharge machining

Tungsten carbide nanopowders were synthesized successfully by electric discharge machining followed by annealing under a nitrogen atmosphere. The tungsten workpieces were initially melted and evaporated on the working surface during the electric discharge machining process, and then the tungsten powders were reacted with the carbon electrode and the working medium of kerosene to form the nanocrystalline WC_1−x powders. The powders produced were characterized by XRD, SEM, and TEM. When annealing the powders under an N₂ atmosphere, the cubic phases of WC_1−x gradually changed to hexagonal W₂C and then were transformed fully to nanocrystalline hexagonal WC at 1200 °C, with the nanocrystalline tungsten carbide encapsulated in a carbon shell. On the other hand, under an H₂ atmosphere, the WC_1−x phase changed via a W₂C phase to reduced powders of pure tungsten at 1000 °C or were reduced directly from WC_1−x to elemental W.     

数控机床交流伺服系统的复合控制研究

针对常规P-P与PPI控制存在的问题，提出了在数控机床交流伺服系统中，采用带速度和加速度作为前馈控制，模糊自校正PID控制作为位置反馈控制的复合控制器，实验证明可以显著提高控制系统的控制精度，大大降低跟踪误差，具有较强的鲁棒性。     

真空吸附在薄型铝材零件加工中的应用

公司新产品试制过程中有一批导烟板系列零件,外形纤薄且为铝合金材料,无法完全使用传统夹具装夹或磁性吸附方式固定零件来完成零件数控成形加工。我们通过真空吸附装夹加工的应用,最终完成了零件试制加工任务。该套真空吸附加工方案的应用,为其他薄型铝材零件装夹加工提供了有益的借鉴。     

Roll‐to‐roll UV embossing process applied for light bar‐based sub‐wavelength gratings for backlight

This study proposes a roll‐to‐roll process‐based sub‐wavelength grating, which is attached on a light bar to turn the side‐lit red/green/blue (620, 520, and 450 nm) incident rays into a uniformly and normally output white light with high illuminance from the light bar's surface. On the basis of the rigorous coupling wave analysis, the relationship between the first‐order transmission/reflection efficiency and the pitch of the gratings with different shapes was analyzed. The optimal design can effectively reduce the coupling length and enhance the white color balance for display applications.     

汽车同步器齿套摆线加工数控机床结构总体方案设计

将传统的汽车同步器齿套倒锥及滑块槽的几种加工方法，与用摆线逼近法加工汽车同步器齿套倒锥及滑块槽的加工方法加以比较，阐明了这种新方法产生的背景和优势；介绍了用摆线加工滑块槽的原理；在此基础上设计了汽车同步器齿套摆线加工数控机床的总体结构；给出了机床的主要动力和运动参数，最后展望了这种方法的应用前景。     

Ultrasonic-assisted drilling of Inconel 738-LC

Generally in the drilling of modern aviation materials such as nickel and titanium base super alloys, problems frequently occur in terms of burr formation at the cutter exit, tool stress, high heat generation on tool surface as well as low process reliability. A recent and promising method to overcome these technological constraints is the use of ultrasonic assistance, where high-frequency and low-amplitude vibrations are superimposed on the movement of cutting tools. This paper presents the design of an ultrasonically vibrated tool holder and the experimental investigation of ultrasonically assisted drilling of Inconel 738-LC. The circularity, cylindricity, surface roughness and hole oversize of the ultrasonically and conventionally drilled workpieces were measured and compared. The obtained results show that the application of ultrasonic vibration can improve the hole quality considerably. Improvements of up to 60% have been achieved.     

可重构电解加工机床研究

电解加工机床通常是根据用户具体需求单机生产，机床研制周期长、设计重复、成本高。为此，提出采用开放式控制系统、模块化思想开发可重构电解机床，并对机床的机械部分、控制系统及通信系统进行了研究。     

数控实训基地建设探讨

讨论了数控实训基地方案的构思和设备的选型，介绍了目前数控实训基地承担的教学任务及对基地建设的经验，并对数控实训基地未来的发展提出了建议。