Cost estimates to guide pre-selection of processes

A process is a method of shaping, joining or surface-treating a material. Process selection has three steps. The first is to identify from the ‘menu’ of all available processes, the subset, which can give a chosen material the desired shape with the desired detail, precision and finish. The second is to choose, from among these, the ones that will do so at the lowest cost. The final step is to investigate the most promising processes in depth, exploring considerations such as availability, in-house experience, safety and environmental issues. The first two steps can be thought of as process pre-selection. Components have to be assembled and finished to create products. Here too, the ability to rank by cost, however crudely, helps guide pre-selection. Cost models are reviewed from the perspective of material and process selection. An approximate model is useful provided it has generality—that is, it must allow comparison of very different processes. Many approaches fail in this. One that works, based on resource consumption, is developed here and its use for selection is illustrated. It has been implemented as part of a tool that allows rapid pre-selection from a database of 112 processes.     

微合金化高强度钢轧制采用的工艺技术

本文综述微合金化高强度钢轧制采用的工艺技术，其中包括热装热送、板坯加热、控轧控冷、快速冷却、采用的新设备等工艺技术。重点是生产低碳、高韧性、高强度、易焊接的造船用钢采用形变热处理技术，以提高产量和质量，节省昂贵的Ｎｉ、Ｃｒ、Ｍｏ等合金，降低生产成本。     

箱体零件CAD／CAPP／CAM集成系统的研究与实践

在ＣＩＭＳ环境下，针对箱体零件ＣＡＤ、ＣＡＰＰ、ＣＡＭ信息集成的功能需求，在基于特征的箱体零件信息模型、工艺计划模型与服务于工艺设计的制造环境模型的支持下，开发出了特征造型，工艺设计及加工过程仿真与ＮＣ编程等子系统，从而完成了一个集成化的箱体零件ＣＡＤ／ＣＡＰＰ／ＣＡＭ系统。     

上海发展电炉短流程生产工艺的若干问题及对策

通过对电炉短流程生产工艺的发展及其特点的分析，探讨了上海冶金工业发展短流程生产工艺可能出现的若干问题及对策。     

宝钢3号高炉计算机系统的RAS性能设计

在宝钢３号高炉计算机系统的开发过程中十分注意系统ＲＡＳ性能设计。本文介绍了３号高炉计算机系统设计中，为提高系统的ＲＡＳ性能所采取的各种对策。     

半连续式棒材轧机在线捆扎机及其工艺设置

由北京冶金设备制造厂设计的YSK6型钢丝捆扎机，共设有并列6台棒材捆扎车，每台捆扎车由中间收送机、成形捆扎机、液压装置、捆扎辊道和台车组合而成。按生产工艺参数要求，整个成型捆扎周期为30秒。捆扎后的棒材在成品称重时用电子秤，每称量一次均可打印出单次净值、累加值和累加次数值。     

一种新型硫酸亚铁单液法调剖剂

本文提出用尿素作为ｐⅡ调节剂，加快硫酸亚铁单液法调剖剂中亚铁离子在地层温度下的沉淀，增大沉淀率，提高封堵效能。岩芯流动试验结果表明，１５％ＦｅＳＯ４．７ＩＩ ２Ｏ／５％尿素调剖剂体系的封堵能力比不含尿素的体系增大近一倍。     

高校组织建模方法研究

从高校组织元素的构成与描述方法研究入手,分别建立了高校组织机构视图和高校办学活动过程模型.通过人流、物流、资金流、信息流在组织机构视图与办学活动过程模型之间的交换,建立了各组织元素之间的链接关系,从而构建出了整体性、系统性的高校组织模型.引入学科专业作为建模构件,通过基于进程的办学活动过程分析,反映了高校组织的特点,基本满足了高校组织建模的复杂性、特异性要求.     

反应结合氧化铝陶瓷制备新工艺

本文评述了反应结合氧化铝陶瓷的制备工艺原理，配料组成，研磨与原料细度，成形压力和升温速率等对陶瓷性能的影响。介绍了几种反应结合氧化铝陶瓷制造实例。     

Design and control of an olefin metathesis reactive distillation column

This paper considers the design and control of a reactive distillation column in which one reactant is consumed and two products are formed (A?B+C). The volatilities are α_B>α_A>α_C, i.e. the reactant is intermediate boiling between the two products. The metathesis of 2-pentene is considered as the demonstrative example. The column has a single feed of the intermediate boiling reactant. The distillate contains mostly light component and the bottoms mostly heavy.Three designs are considered: the base case (low-conversion/low-pressure), a low-conversion/high-pressure case and a high-conversion/high-pressure case. The base design is obtained from the literature, and the other two steady-state designs are optimized with respect to the total annual cost. All the designs are found to be openloop stable. Five control structures are studied for the base design. Then the best two structures are applied to the remaining two designs. This category of reactive distillation exhibits less challenging problems than other categories since it uses a single feed, which eliminates the need for the control structure to perfectly balance two fresh feeds.Simulation results demonstrate that effective dynamic control is provided by a control structure that uses two temperatures to maintain the purities of both product streams. No internal composition measurement is required. This structure is found to be robust and stable and rejects loads and tracks setpoints very well.