双辊快淬制备镁合金薄带碎片的工艺研究

普通铸造镁合金的力学性能、抗腐蚀性能及室温塑性都较差,至今它的应用仍受到限制。快速凝固能显著细化晶粒,大幅度提高综合性能,为镁合金的广泛应用提供了一种可行途径。本研究利用雾化技术将液流破碎成细小液滴,用双辊熔体旋铸法制备了AZ91镁合金薄带碎片,其微观组织细小,平均显微硬度比铸态的有很大提高。文中介绍了镁合金快速凝固薄带碎片的制备原理及工艺方法,分析了后续热处理对快速凝固薄带碎片微观组织的影响。     

Analysis of Reusability using ‘Marginal Reuse Rate’

While reuse is an effective lifecycle option in terms of reduction of environmental loads and value of reutilization, reuse has inherent difficulties. Our naive question is why component reuse of home appliances seems impossible while that of photocopiers succeeded. This paper clarifies an essential factor for successful reuse; that is, the balance between supply and demand of reusables, and proposes an index named ‘marginal reuse rate,’ which indicates upper limit of reusability. By using this index, reusability of several products is analyzed. The marginal reuse rate indicates that design of lifecycle, in addition to product design, is indispensable for successful reuse.     

抄数系统在产品设计和模具制造中的应用

介绍高速抄数机的基本结构、功能、工作流程以及在新产品开发,模具型腔、型芯设计和制造中的具体应用.     

快固化淀粉粘合剂的研究

介绍了快固化玉米淀粉粘合剂的制备工艺,对制备参数进行了优化,可使粘合剂的初粘速度和干燥速度显著提高。     

A demerit-fuzzy rating system,monitoring scheme and classification for manufacturing processes

For monitoring online manufacturing processes, the proportion of weights imposed on each type of product’s defects (nonconformities or demerits) has a profoundly effective impact on control charts’ performance. Apparently, the demerit-chart approach is superior than the widely-used c-chart scheme, because it allows us to place relative precise weights (real numbers) on defects according to their distinctly inferior degrees affecting the product quality so that the abnormal variations of processes can be literally exposed. However, in many applications, the seriousness of defects is evaluated partially or entirely by the inspectors’ perceptive judgement or knowledge, so with the precise-weight assignment, the demerit rating mechanism is considered to be somewhat constrained and subjective which inevitably leads to the targeted manufacturing process with limited and possibly biased information for online surveillance. To cope with the drawback, a demerit-fuzzy rating system and monitoring scheme is proposed in this paper. We first incorporate fuzzy weights (fuzzy numbers) to properly reflect the severity measures of defects which are categorized linguistically. Then, based on properties of fuzzy set theory and proposed approaches for fuzzy-number ranking, we develop the demerit-fuzzy charting scheme which is capable of discriminating process conditions into multi-intermittent statuses between in-control and out-of-control. This approach improves the traditional process control techniques with the binary-classification restraint for the process conditions. Finally, the proposed demerit-fuzzy rating system, monitoring scheme, and classification is elucidated by an application in garment industry to monitor textile-stitching nonconformities conditions.     

Use of ANP weighted crisp and fuzzy QFD for product development

Quality Function Deployment (QFD) is a popular planning method often used to transform customer demands/requirements into the technical characteristics of a new or improved product or service. In order to better capture (and represent) the multifarious relationships between customer requirements and technical characteristics, and the relative weights among customer requirements, in this study a hybrid analytic network process (ANP)-weighted fuzzy methodology is proposed. The goal is to synthesize renowned capabilities of ANP and fuzzy logic to better rank technical characteristics of a product (or a service) while implementing QFD. To demonstrate the viability of the proposed methodology a real-world scenario, where a new equipment to squeeze the polyethylene pipes to stop the gas flow without damaging the pipes, is developed. The ranking of technical characteristics of the product is calculated using both crisp and fuzzy weights for illustration and comparison purposes.     

凹凸棒粘土用作高水速凝注浆悬浮剂

以凹凸棒粘土作为高水速凝固化充填材料的悬浮稳定剂，考察了不同制浆机械对凹凸棒粘土制浆率的影响。采用高剪切混合乳化机预制的1％凹凸棒粘土浆配制高水速凝固化充填材料甲、已料单浆可获得满意的悬浮稳定效果。其充填体结石抗压强度早期发展迅速，后期持续增长。采用此工艺，注浆料的材料成本仅增加2％。     

Safety-based availability assessment at design stage

The availability of a system or equipment is one of the crucial characteristics that measures the customer satisfaction and strongly influences his final choice decision between concurrent products. The aim of this work is to provide an approach to improve the products availability assessment by taking into account the safety criteria by considering the use situations at design stage. Our work focuses on the routine design of complex products. The availability is often simply estimated considering reliability and maintainability. Basically, the intrinsic availability is the probability that it is operating satisfactorily at any point in time when used under conditions stated by design specifications. The time considered includes operating time and active repair time. Thus, intrinsic availability excludes from consideration all other times in the product lifecycle such as: accident management time, storage time, administrative time or logistic time. But many studies show that the loss of availability performance is also due to accidents that occur in different unforeseeable utilization situations. This engenders stops of the system to ensure the users safety according to standards recommendations. In this purpose, we consider the structural product architecture and the different use cases that correspond to the operational states and downtimes due to stop events that may happen during the utilization like failures, maintenance tasks and accidents. Then, we propose a product behavioral analysis including the use cases to describe interactions between the product and users or maintenance operators. We use Markov chains to model the use cases corresponding to operating time (OT), maintenance time (MT) and preparing time after accidents (RT). Then these three parameters are considered to specify a generic approach to improve the availability assessment. Such an approach provides the traceability of the product behavior along its lifecycle. In this way, the main causes of stop can be identified and this may guide the designer for improving the availability of the product future versions. To validate our approach, an application is presented considering a printing line. The comparison of our simulation considering an industrial case study shows a good agreement about the influence of safety on the availability.     

A minimal kinematic model for serial robot calibration using POE formula

Traditional methods based on the product of exponentials (POE) formula are parametrically continuous and complete for the calibration of the kinematic parameters of serial robots. However, these methods are not minimal due to the constraints of joint twists. This paper puts forward a new POE-based model, whose parameters are totally independent and conform to the formula of minimality. This is the first model that simultaneously satisfies the requirements of parametric continuity, completeness, and minimality with uniform and generic modeling rules. The proposed approach avoids the operations of normalization and orthogonalization which are necessary redundancy elimination steps with the traditional model. Simulations on a SCARA robot and experiments on an ABB IRB 120 robot prove that the new model outperforms in convergence, accuracy, and efficiency.     

Present it like it is here: Creating local presence to improve online product experiences

Advanced online product presentation technologies such as virtual mirrors enable consumers to experience products like they are actually present with them in the real world. This study is one of the first to address the mechanism underlying this phenomenon. Inspired by literature on media technology the concept of local presence is put forward and applied to the online consumer behavior domain. A key objective of this paper is to examine whether local presence adds to our understanding of how emerging product presentation formats influence online product experiences. To this end, a laboratory experiment (N = 366) was conducted with product presentation format as a three level (pictures, 360-spin rotation, and virtual mirror) independent variable, allowing for a comparison of the effectiveness of different presentation formats in creating perceptions of local presence. As a second objective, the influence of local presence on perceptions of product tangibility and product likability, two key facets of the online product experience, were assessed. The results, obtained with the use of analysis of variance and partial least squares modeling, show the superiority of the virtual mirror in creating local presence, and demonstrate that local presence is highly predictive of product tangibility and product likability. Theoretical and managerial implications are discussed.