汽车稳定杆组织与疲劳性能研究

对28Mn6钢制造的汽车稳定杆，分别采用整体感应加热-整体淬火、连续感应加热淬火两种不同工艺热处理，并进行了台架疲劳寿命试验。采用光镜分析了不同稳定杆的金相组织，用扫描电镜分析了早期疲劳断裂的稳定杆断口形貌。结果表明，获得细小的高韧性索氏体组织是保证良好疲劳寿命的关键，稳定杆喷丸表面质量、游离铁素体也是影响疲劳性能的重要因素。     

碳含量对430不锈钢组织的影响

应用热模拟试验方法,分析了C含量分别为0.029%和0.100%的两种铁素体不锈钢SUS430在加热到1150-1250℃的组织变化。通过热模拟试验发现,碳含量较高的430H试样,在较低温度（1150℃）下加热时会进入两相区;而碳含量较低的430L试样即便在较高温度（1250℃）下加热时不会进入两相区,保持单相的铁素体组织。在碳含量控制较低的情况下,加热温度和保温时间对晶粒尺寸的影响都在正常范围之内,但保温时间不宜太长,模拟试验中以10 min为宜,可以根据能耗和效率以及后续加工的要求进行选择。     

升温率和应变率对30CrMnSi拉伸强度的影响

报道了硬度ＨＲＣ为２０和４０的两种３０ＣｒＭｎＳｉ材料在１００－９００℃的力学性能及升温率，应变率和热处理条件对抗拉强度，屈服强度的影响。在低温区，材料性能随温度的升高，呈现缓慢下降，其数值与常温相差不多，热处理状态对该区影响甚大，升温率有一定影响；在高温区，材料强度大大降低，其数值随温度变化不大，不同升温速率的影响及热处理状态影响消失；在中温区，材料性能随温度升高呈现快速下降趋势，热处理状态对材     

汽车半轴的热挤压成形工艺

介绍了汽车半轴的热挤压成形新工艺及模具设计要点.     

Performances of electrically heated microgroove vaporizers

An electrically heated microgroove vaporizer was proposed. The vaporizer mainly comprised an outer tube, an inner tube and an electrical heater cartridge. Microgrooves were fabricated on the external surface of the inner tube by micro-cutting method, which formed the flow passage for fluid between the external surface of the inner tube and the internal surface of the outer tube. Experiments related to the temperature rise response of water and the thermal conversion efficiency of vaporizer were done to estimate the influences of microgroove＇s direction, feed flow rate and input voltage on the performances of the vaporizer. The results indicate that the microgroove＇s direction dominates the vaporizer performance at a lower input voltage. The longitudinal microgroove vaporizer exhibits the best performances for the temperature rise response of water and thermal conversion efficiency of vaporizer. For a moderate input voltage, the microgroove＇s direction and the feed flow rate of water together govern the vaporizer performances. The input voltage becomes the key influencing factor when the vaporizer works at a high input voltage, resulting in the similar performances of longitudinal, oblique and latitudinal microgroove vaporizers.     

Defect classification using a new feature for pulsed eddy current sensors

The objective of this study is to identify defects such as surface cracks, subsurface defects and metal losses using feature based pulsed eddy current sensors. A new feature, termed as the rising point, related to the propagation time of electromagnetic waves in metallic targets is proposed for defect classification. Experimental studies of the validation, robustness of the new feature of rising time are reported. In addition to other features, defects can be detected and quantified robustly and lift-off can also be derived from the rising time. Conclusion and further work are derived on the basis of the findings.     

Accu—Roll轧管机组主减速机输出轴联轴器大过盈量装配

介绍了采用油温加热装配工艺,实现Accu-Roll轧管机组主减速机输出轴联轴器大过盈量装配。     

铝电解用TiB_2阴极涂层固化、炭化的升温制度

采用DTG ,DDTA等热分析手段 ,研究了高温固化、炭化过程中 ,铝电解用TiB2 阴极涂层糊料的质量和能量的变化速率 ,制定了涂层的变速固化、炭化升温制度 ;在此基础上 ,研究了升温制度对TiB2 阴极涂层性能的影响。结果表明 :变速升温制度优于匀速升温制度 ,采用变速固化、炭化升温制度所制备的涂层形变小、无裂纹 ,其抗拉强度达 3.13MPa,电阻率为 2 3.2 μΩ·m ;而采用升温速度为 10 .3℃ /h的匀速固化、炭化升温制度制备的涂层形变大、裂纹多 ,抗拉强度小 (2 .6 9MPa) ,电阻率大 (2 8.6 μΩ·m)。     

Effects of temperature and blank holding force on biaxial forming behavior of aluminum sheet alloys

Biaxial forming behavior is investigated for three aluminum sheet alloys (Al 5182 containing 1% Mn (5182+Mn), Al 5754, and 6111-T4) using a heated die and punch in the warm forming temperature range of 200–350 °C. It is found that, while all three alloys exhibit significant improvement in their formability compared with that at room temperature, the non-heat-treatable alloys 5182 + Mn and 5754 give higher part depths than that of heat-treatable 6111-T4. The formability generally increases with decreasing BHP (BHP), but increasing the forming temperature and/or BHP minimizes the wrinkling tendency and improves the forming performance. The stretchability of the sheet alloys increase with increasing temperature and increasing BHP. For the alloys and forming conditions involved in the current study, the formability, measured in terms of part depth, comes mainly from the drawing of metal into the die cavity, although stretching effects do influence the overall forming behavior. The optimum formability is achieved by setting the die temperature 50 °C higher than the punch temperature to enhance the drawing component. Setting the die temperature higher than the punch temperature also improves the strain distribution in a part in such a manner that postpones necking and fracture by altering the location of greatest thinning.     

利用微波介电加热和微波干燥水解法制备TiO2微粒

利用微波介电加热和微波干燥条件下TiCl4直接水解的方法制备出平均尺寸为40m，粒径分布窄，均为球形且形态均一，团聚较少，金红石型的TiO2纳米粒子，其内部品粒平均大小为17nm。而传统加热和干燥条件下形成的纳米微粒平均为60nm，粒经大小不均一，形态较不规则，团聚严重。微波加热和干燥方法具有清洁、快速均匀高效、环境友好的优点，推广前景良好。TiCl4水解法经济便利，适于工业化生产。