铝箔轧机开卷和卷取电机的谐波分析

本文结合一台2000mm铝箔轧机的电气传动系统，介绍铝箔轧机开卷、卷取电机的谐波计算方法，并分析铝箔轧机开卷、卷取的谐波特点。     

燃气不换向蓄热式熔铝炉

蓄热式熔铝炉是一项先进节能技术，但至今在铝行业普及率不高，主要是一次性投资较大，维修费用较高。新近开发的燃气不换向蓄热式烧嘴，设备投资少、系统简化、设备故障少，使用安全可靠。     

铝电解槽修槽废渣的特性分析及处理

分析了铝电解槽修槽废渣的产生量、基本构成及污染特性，重点介绍了铝电解槽修槽废渣的处理处置方法和综合利用途径。     

激光冲击处理提高铝合金性能的研究

研究了高功率密度激光冲击处理对Ｌｙ１２ＣＺ铝合金力学性能的影响，研究结果表明激光冲击处理可大幅度提高铝合金的疲劳寿命，疲劳寿命的提高是由于微观组织中位错密度的明显增加，使得材料表层的强度和硬度也明显增加所致。     

In-situ fabrication of particulate reinforced aluminum matrix composites under high-frequency pulsed electromagnetic field

Pulsed magnetic field is generated when imposing pulse signal on high-frequency magnetic field. Distribution of the inner magnetic intensity in induction coils tends to be uniform. Furthermore oscillation and disturbance phenomena appear in the melt. In-situ Al2O3 and Al3Zr particulate reinforced aluminum matrix composites have been synthesized by direct melt reaction using Al-Zr(CO3)2 components under a foreign field. The size of reinforced particulates is 2-3 μm. They are well distributed in the matrix. Thermodynamic and kinetic analysis show that high-frequency pulsed magnetic field accelerates heat and mass transfer processes and improves the kinetic condition of in-situ fabrication.     

Effect of electrolysis superheat degree on anticorrosion performance of 5 Cu/（10NiO-NiFe2O4） cermet inert anode

5Cu/(10NiO-NiFe2O4) cermet inert anodes were prepared by cold-pressing and sintering process, and the effect of superheat degree of melting K3AlF6-Na3AlF6-AlF3 on their anticorrosion performance was studied under electrolysis conditions. The results show that, the fluctuation of cell becomes small with increasing of superheat degree, which is helpful to inhibit the formation of cathodic encrustation; the concentration of impurities from inert anode in bath goes up to certain degree, but it is far smaller than those in traditional high-temperature bath. Increasing the superheat degree of melting K3AlF6-Na3AlF6-AlF3 has unconspicuous effect on the contents of impurities in cathodic aluminum. The total mass fractions of Fe, Ni and Cu in aluminum are 15.38% and 15.09% respectively under superheat degree of 95 and 195 ℃. From micro-topography of anode used view, increasing the superheat degree can aggravate corrosion of metal Cu in inert anode, and has negative influence on electrical conductivity of electrode to some extent.     

基于集成神经网络的多故障诊断方法

铝电解过程是一个非线性、多耦合、时变和大时滞过程,受强电场、强磁场、强热场交互干扰,形成了复杂多变的槽况特征,故障种类繁多,发生频繁,有效地故障预报和诊断,对电解系列平稳供电,节约电能、提高铝的产量和质量有重要意义。根据铝电解过程故障特点,提出了基于主成分分析的集成神经网络铝电解多故障诊断方法,建立分层故障诊断模型结构,包括子神经网络层和决策融合神经网络层,子神经网络模块采用了改进型的Elman神经网络,强化信息的记忆功能,并通过主成分分析优化了神经网络结构;决策融合神经网络通过各子网络传递的相关信息,进一步验证对子神经网络诊断结果和复合故障进行综合决策。仿真结果表明,具有良好的诊断效果,验证了该故障诊断方法的可行性和有效性。     

Aluminum. II. Derivation of C v0from C p and comparison to C v0 calculated from anharmonic models

The specific heat at constant pressure, C _p, of aluminum measured by Ditmars, Plint, and Shukla has been reduced to the volume V ₀ appropriate for 0 K employing the Murnaghan equation. The C _v0 thus obtained is compared with the theoretical C _v0 calculated in the harmonic and the lowest-order anharmonic approximation from three different pseudopotentials (Harrison, Ashcroft, and Dagens-Rasolt-Taylor) as well as a phenomenological Morse potential. The higher-order ( ⁴) anharmonic contributions are calculated from the same nearest-neighbor Morse potential as in the lowest-order anharmonic theory. The role of the vacancy and the higher-order anharmonic contributions to C _v0 has been examined and we conclude that the ⁴ contributions to C _v0 are much smaller than the vacancy contribution. After removal of the vacancy contribution, the reduced C _v0 is found to be in excellent agreement with the Ashcroft and Harrison pseudopotentials as well as the Morse potential including the ² and ⁴ contributions to C _v0.     

空心铝型材挤压过程计算机仿真系统

试开发了一套基于计算机辅助设计和数值模拟的空心铝型材挤压过程计算机仿真系统,它涵盖了模具工艺设计的全过程,可以集成原有的和新建立的工艺设计知识。该系统包括空心型材挤压模具及坯料的参数化几何造型模块,并能分析分流桥的截面形状、分流孔的布置、焊合室的高度、工作带长度和阻流或者助流结构对金属流速分布的影响,模具的弹性变形对工作带有效长度和模孔尺寸的影响。     

Continuous electromagnetic separation of inclusion from aluminum melt using alternating current

A novel scheme about the continuous electromagnetic purification of aluminum melt was put forward based on the utilization of a square separation pipe and a 50 Hz alternating current to produce electromagnetic force. It is experimentally found that with electrical current of 400 A/cm^2, it takes only 10 s to remove 95% inclusion from aluminum melt. Comprehensive numerical simulations were carried out to investigate the dynamics mechanisms behind the process. The results show that the removal of inclusion is attributed to the cooperative effects of electromagnetic buoyancy and the secondary flow induced by the rotational electromagnetic force, and the removal efficient increases with the size of inclusion and the electrical current imposed. Theoretical predictions on the distribution and removal efficiency of inclusion were supported by the experiments.