Lean philosophy: implementation in a forging company

This research addresses the implementation of lean philosophy in a forging company with a focus on radial forging production flow lines. Here, the prime motive is to evolve and test several strategies to eliminate waste on the shop floor. In this research, a systematic approach is suggested for the implementation of lean principles. This paper describes an application of value stream mapping (VSM). Consequently, the present and future states of value stream maps are constructed to improve the production process by identifying waste and its sources. Furthermore, Taguchi’s method of design of experiments is pursued here to minimize the forging defects produced due to imperfect operating conditions. A noticeable reduction in set-up time and work-in-process (WIP) inventory level is substantiated. Finally, we conclude with a discussion of managerial implications and the future scope of research.     

信息化对制造业的影响综述

信息技术是一种新型技术。信息技术和制造业相互依存、相互促进是一种发展趋势。信息技术对制造业的影响主要有:信息化在制造业的产品开发设计技术方面带来的进步,这主要包括计算机辅助技术;信息化在制造业的生产管理技术方面带来的进步,主要包括企业制造资源计划系统及产品数据管理;信息化在制造业的制造方式上带来的进步,主要包括柔性制造、计算机集成制造等先进制造技术。     

Note on ‘Construction of Double Sampling s‐Control Charts for Agile Manufacturing’

He and Grigoryan (Quality and Reliability Engineering International 2002; 18 :343–355) formulated the design of a double‐sampling (DS) s control chart as an optimization problem and solved it with a genetic algorithm. They concluded that the DS s control charts can be a more economically preferable alternative in detecting small shifts than traditional s control charts. We explain that, since they only considered the average sample size when the process is in control, their conclusion is questionable. Copyright © 2006 John Wiley & Sons, Ltd.     

制造业跟踪系统解决方案剖析

NetLinx技术的发展，使得跟踪系统发生了划时代的飞跃，在制造业上的应用更加广泛。本文以一间显像管厂为例，详细介绍了跟踪系统在制造业上的应用。     

非串行生产线的建模,分析及设计

本文利用等效工作站理论和工件流平衡原理，推导出非串行离散事件生产线可以等价于串联系统，并归结为装配和拆卸两条定理，解决了系统的建模、分析与设计问题。     

An efficient heuristic for scheduling batches of parts in a flexible flow system

Flexible manufacturing systems (FMSs) are a class of automated systems that can be used to improve productivity in batch manufacturing. Four stages of decision making have been defined for an FMS—the design, planning, scheduling, and control stages. This research focuses on the planning stage, and specifically in the area of scheduling batches of parts through the system.The literature to date on the FMS planning stage has mostly focused on the machine grouping, tool loading, and parttype selection problems. Our research carries the literature a step further by addressing the problem of scheduling batches of parts. Due to the use of serial-access material-handling systems in many FMSs, the batch-scheduling problem is modeled for a flexible flow system (FFS). This model explicitly accounts for setup times between batches that are dependent on their processing sequence.A heuristic procedure is developed for this batch-scheduling problem—the Maximum Savings (MS) heuristic. The MS heuristic is based upon the savings in time associated with a particular sequence and selecting the one with the maximum savings. It uses a two-phase method, with the savings being calculated in phase I, while a branch-and-bound procedure is employed to seek the best heuristic solution in phase II. Extensive computational results are provided for a wide variety of problems. The results show that the MS heuristic provides good-quality solutions.     

应用型机械本科专业教学体系改革研究与实践

根据当前高等教育改革与发展的指导思想，紧紧围绕国家实施制造业信息化建设工程为背景，积极配合打造浙江先进制造业基地建设，结合现代机械专业结构调整，本着交叉、复合、应用型人才的培养目标，塑造具有宽口径、厚基础和强创新意识的人才培养理念，以数字化设计制造为核心，以机械技术、电子技术、信息技术和管理学科结合为主线，突出知识综合与创新能力，强调专业实践与专业知识的有效结合，有的放矢实施机械专业教学改革与实践。     

A systematic approach for product families formation in Reconfigurable Manufacturing Systems

The aim of this work is to establish a methodology for an effective working of Reconfigurable Manufacturing Systems (RMSs). These systems are the next step in manufacturing, allowing the production of any quantity of highly customised and complex products together with the benefits of mass production. In RMSs, products are grouped into families, each of which requires a system configuration. The system is configured to produce the first family of products. Once it is finished, the system is reconfigured in order to produce the second family, and so forth. Therefore, the effectiveness of a RMS depends on the formation of the best set of product families. Therefore, a methodology for grouping products into families, which takes into account the requirements of products in RMSs, is an issue of core importance. These requirements are modularity, commonality, compatibility, reusability, and product demand. The methodology starts by calculating, for each product requirement, a matrix that summarises the similarity between pairs of products. Then, through the use of the AHP methodology, a unique matrix that comprises the similarity values between products is obtained. The Average Linkage Clustering algorithm is applied to this matrix in order to obtain a dendogram that shows the diverse sets of product families that may be formed.     

大型对开组合齿圈工艺设计分析及其最优化

本文论述了大型齿圈的结构特征及其现行工艺的合理性；在建立工艺关键环节概念的基础上提出工艺优化方案。并从理论上论证了实现最优化的充分可能性。     

Progress toward roll-to-roll processing of inorganic monolithic electrochromic devices on polymeric substrates

As electrochromic device (ECD) emerges into the market, the necessity of cost reduction via high-throughput manufacturing is unavoidable. Inorganic monolithic ECD has compatibility in its manufacturing steps, allows continuous processing and hence low-cost ECD. A roll-to-roll (R2R) production is the industrial standard for high-throughput processing and was chosen to synthesize ECD on polymeric substrates. Preliminary success by implementing methods compatible to the aforementioned R2R processing has been achieved; however, continuous test-runs on an R2R machine are still limited.