减小内螺纹管拉拔内凸筋形状畸变的方法

本文采用带侧向位移的半开式压印模型, 分析了内螺纹管拉拔内凸筋产生形状畸变的机理, 并结合有限元模拟, 提出了采用倒锥形等螺距心棒拉拔内螺纹管以减小畸变的新方法     

曲轴轮毂中间齿精压成形工艺研究

目的为了解决某型号曲轴轮毂中间齿形充填困难的问题。方法对齿形精压过程进行了数值模拟,分析了不同摩擦因数、减压孔尺寸对金属流动分布、等效应变及成形载荷的影响,并进行了试验验证。结果摩擦因数影响变形金属轴向和径向的流动分布,减压孔尺寸影响分流面位置及金属的流动速度;根据模拟结果,生产出了合格的产品。结论摩擦因数过小,径向流动阻力减小,不利于金属轴向流动充填齿形,较大的摩擦因数有利于齿形充填,但是摩擦因数过大会导致成形载荷过大;随着减压孔直径增大,金属的分流面外移,对大直径处齿形充填不利。模拟结果对实际生产具有重要的指导意义。     

基于应变梯度塑性理论的纪念币压印成形数值模拟

为了准确体现纪念币压印成形工艺中由于精细浮雕导致的尺寸效应,从Taylor位错模型出发,基于应变梯度塑性理论,建立了压印成形的本构方程。采用纳米压痕试验,获得了Ag999的材料内禀尺寸以及统计存储位错密度和几何必须位错密度的非线性耦合关系。将建立的本构方程用于计算某钥匙纪念币压印成形过程中的压印力变化曲线,并与试验结果进行对比,结果表明,建立的本构方程能够体现压印成形工艺中的尺寸效应,可有效改善压印力的预测精度。     

Friction Reduction Induced by Elliptical Surface Patterns under Lubricated Conditions

Recording Stribeck‐like curves is an efficient way to evaluate the frictional performance and efficiency of patterned surfaces. Elliptical patterns with varying area density and structural depth are fabricated by micro‐coining on steel substrates (AISI 304). A ball‐on‐disc tribometer is used to perform unidirectional sliding experiments for the polished reference and the elliptical patterns dependent on the sliding velocity. In this study, a clear connection between structural parameters such as length of long and short axis, aspect ratio, and pitch with the frictional behavior can be found. Comparing patterns with comparable depth and area density underlines that elliptical patterns having larger individual features (increased length of both axes) separated by a larger pitch reduce the COF more significantly. The number of tribologically active individual elliptical structures, recirculation effects of the lubricant, as well as the pattern geometry that may lead to undesired edge effects and stress concentrations need to be taken into consideration to explain those findings. The sample with the smallest structural depth, the smallest area density, and the lowest aspect ratio (A1) leads to the maximum friction reduction (4‐fold) for all velocities which underlines the enormous potential of elliptical structures in terms of friction reduction.

     

涤纶细旦长丝后加工油剂的研制

介绍了新型涤纶细旦长丝后加工油剂的研制过程，油剂的性能以及油剂的使用方法。     

一种特殊的晶闸管触发器

介绍了一种特殊的晶闸管触发器，分析了该触发器的电气原理图和工作原理，并给出了相关的元器件参数。     

微细特征模压成形实验研究与数值模拟

采用微孔模具,改变润滑条件和微孔尺寸,通过万能试验机对不同厚度的纯铜试件进行了微细特征模压成形的实验研究,同时对成形过程进行了数值模拟,分析并给出了微细特征模压成形时的主要变形区域以及成形力的变化特点.实验和模拟结果表明:微细特征尺寸越大,润滑状态越好,成形越容易;适当的坯料厚度可以降低成形的难度;微细特征成形在坯料较...