孔型热轧时轧制力的实用计算公式

采用修正系数法,利用板材在带刻槽的冲头进行深冲与平面冲头下深冲时的接触压力的比值确定孔型影响系数,进而推导出孔型热轧时轧制力的实用计算公式.     

基于小波包和包络分析的滚动轴承故障自动诊断方法

提出了一种基于峭度-小波包-包络分析的滚动轴承故障自动诊断方法。首先用峭度系数判断是否出现故障,再针对故障轴承振动信号非平稳和调幅的特点,用小波包将信号分解到不同的节点上。然后将不同节点的重构信号做包络谱分析,将谱峰处的频率同滚动轴承内圈、外圈、滚珠、保持架等的故障频率进行对比分析,在此基础上,运用最小距离判别法则自动获得故障原因,从而实现滚动轴承故障的自动诊断。通过对实验中采集到的轴承振动信号进行分析,证明了该方法在轴承早期故障诊断中的有效性。     

Mannitol and oligosaccharides as new criteria for determining cold tolerance in sugarcane varieties

Sugarcane can be very susceptible to damage by freezes. Freeze-deteriorated cane can cause problems in processing and sometimes leads to a factory shut-down. This study was undertaken during the 2000/2001 harvest season to assess the cold tolerance performance of six commercial sugarcane varieties and to establish new and more sensitive criteria to measure cold tolerance. Two varieties CP 70-321 and CP 79-318, with known cold tolerance, were planted in the study as controls. The other varieties included LHo 83-153, LCP 85-384, HoCP 85-845 and HoCP 91-555. Freezing temperatures occurred on 20 December 2000 when the min. field temperature was −4.4 °C, and again on 21 December, 30 December through 5 January 2001, 9–10 January and 20–21 January. The lowest field temperature recorded was −5.6 °C on 4 January. Freezing conditions prevailed for 8–15 h during each freeze incident. Stalks of all varieties were frozen to the ground following the initial freeze, with freeze cracks evident only after the 4 January freeze. For this study, samples were taken on the date of the first freeze, 20 December, and subsequently again at 7, 14, 22 and 30 days after the first freeze. Criteria used to measure overall stalk cold-tolerance included changes in pH, Brix, dextran (ASI-II method), sucrose, glucose, and fructose concentrations. Mannitol, ethanol and the oligosaccharides, palatinose, leucrose, iso-maltotriose and 1-kestose, were simultaneuously measured using IC-IPAD. Marked differences were observed in most criteria for all varieties, particularly 22 and 30 days after the first freeze. Mannitol was strongly correlated (r²=0.84) with dextran, confirming its use as an indicator for cane dextran deterioration. In comparison, ethanol was only weakly correlated (r²=0.55) with dextran and did not always predict cane dextran deterioration. Iso maltotriose was the most sensitive oligosaccharide indicator of freeze deterioration, although both leucrose and palatinose could be used to confirm whether severe dextran formation (>1500 ppm/Brix) has occurred in cane. Isomaltotriose was strongly correlated (r²=0.89) with dextran and pH (r²=−0.83); pH was also a strong indicator of both dextran (r²=−0.85) and mannitol (r²=−0.92) formation. Four of the varieties, CP 79-318, LCP 85-384, HoCP 85-845 and HoCP 91-555, were shown to be susceptible to other sources of microbial and enzymic deterioration as well as dextran deterioration from Leuconostoc bacteria, especially 30 days after the first freeze. This was indicated by increased glucose/fructose ratios, ethanol formation, changes in 1-kestose concentration, and further sucrose losses.     

Phase Composition of Oxide Scales during Reheating in Hot Rolling of Low Carbon Steel

Low carbon steel was oxidized over the temperature range 1000‐1250°C in O₂‐CO₂‐H₂O‐N₂, O₂‐H₂O‐N₂, and O₂‐CO₂‐N₂ gas mixtures. Oxidation times were 12‐120 min. and the scales were 50‐2000 μm thick. The variations of these parameters were chosen to elucidate the phase composition of oxide scales under conditions similar to those of reheating furnaces in hot strip mills, using either thin slab casting or conventional casting and rolling technology. Two types of scales have been observed which are influenced by the furnace atmosphere, oxidation time, and temperature. The first type is a crystalline scale with an irregular outer surface, composed mostly of wustite (FeO), and a negligible amount of magnetite (Fe₃O₄). The second type is the classical three‐layer scale, composed of wustite (FeO), magnetite (Fe₃O₄), and hematite (Fe₂O₃). In general, the experiments showed that an increase in oxidation time decreased the percentage of wustite while the percentages of magnetite and hematite increased. A rise in oxygen concentration in the gas mixture increased the percentages of magnetite and hematite, confirming earlier experimental findings. In water vapour‐free atmospheres O₂‐CO₂‐N₂, the oxide scales had a low percentage of wustite, and high percentage of magnetite and hematite. Carbon dioxide showed a small influence at 1100°C, and a negligible one at 1250°C.     

基于遗传算法的工作辊温度场参数优化模型

针对热连轧机工作辊热辊形计算中温度场模型的热交换等参数难以确定的问题 ,建立了基于遗传算法的参数优化模型 ,可以解决复杂条件下的热参数的求解问题。利用优化参数计算的轧辊温度场与实际测量结果一致。     

轧后穿水冷却工艺对棒材组织性能的影响

针对轧机产量提高后冷床冷却能力不足的问题 ,研制开发了棒材轧后穿水冷却技术。通过对小规格 2 0MnSiV热轧带肋钢筋进行轧后穿水冷却 ,钢材上冷床温度降低了 90～ 110℃ ,提高了产品质量 ,改善了各项力学性能 ,抗拉强度平均提高了 3 5～ 40MPa ,钢材性能合格率由 97.5 %提高到了 99.6% ,解决了冷床冷却能力不足、制约生产的瓶颈问题。     

Q195冷轧板材轧制困难原因分析

针对部分Q195冷轧板材存在轧制困难的现象，进行了现场检验与分析。带状组织、混晶现象严重导致变形强化系数偏高是造成轧制困难的主要原因。     

唐钢薄板坯连铸连轧生产中半无头轧制技术分析

介绍了热轧薄带钢生产中半无头轧制的优点，并对唐钢薄板坯连铸连轧生产中半无头轧制的工艺方案和关键技术进行了技术分析。     

轧机主传动电机励磁控制分析

在技术资料短缺的情况下，结合实际经验，绘制出进口轧机主传动电机励磁控制电路图，并进行了较为详细的分析。     

论薄板坯连铸连轧产品质量优势

通过对薄板坯连铸连轧工艺的分析，深入研究了其产品的质量优势，同时还指出了在产品生产过程中需要重点注意解决的一些问题。