轧制规程优化设计

介绍了板、带材压下规程及型材的孔型优化设计问题，并指出了设计特点与方法，给出了优化后的效果。为钢材及其它有色金属轧制规程的设计提供了设计方法。     

GCr15控制轧制新工艺的模拟研究

用热扭转试验机，实现了热变形模拟轴承钢控制轧制工艺。研究了形变过程中所发生的静态和动态软化过程，观察了形变后的组织，证实在生产过程中实现的可能性，为在生产中推广使用提供了科学依据。     

莱钢冷轧轧机弯辊控制系统分析

对莱钢冷轧六辊单机架的弯辊系统进行研究与分析,介绍板形控制系统的原理和使用效果。     

BOSCH伺服控制系统在ZJ19B卷接机组中的应用

介绍BOSCH伺服控制系统成功应用于ZJ19B卷接机组传动系统中,使机器供丝、供纸、刀头、嘴机部分各个电机的运行更加稳定,控制精度显著提高;减少因控制精度不够而引起的非正常停机次数,提高机器的有效作业率,节约原料;同时使烟支的重量、圆周、紧头等各项指标合格率显著提高。     

西门子PLC在合金钢棒材连轧机上的应用

介绍基于西门子S7-400PLC的控制系统,通过Ethernet、Profibus-DP、MPI网完成系统数据的采集、交换与监控,满足合金钢棒材轧制线高动态品质、高调速精度的要求。     

SAS数据挖掘在冷轧酸洗卷质量缺陷分析中的应用

数据挖掘作为一种发现大量数据中潜在信息的数据分析技术,受到各界的密切关注。SAS数据挖掘技术是众多数据挖掘方法中的佼佼者,它在大型企业中得到很好的应用。本文介绍数据挖掘的背景知识,并利用SAS/EM工具,对该技术在冷轧酸洗卷质量缺陷原因分析作了初步尝试。     

激光测速仪在宽厚板轧机后测长的运用

随着国内厚板产量的增加,其市场竞争日趋激烈。为了更好的谋求发展,莱钢宽厚板厂在降低生产成本的同时,通过技术改造极大地提高产品的质量。因为板坯成材规格需要精确的长度数据,所以宽厚板板坯长度的精确测量就显得非常重要。本文主要介绍激光测速仪在轧机后测长系统中的应用。     

Fabrication of Nano-TiO2 Coating for Dye-Sensitized Solar Cell by Vacuum Cold Spraying at Room Temperature

Deposition of nanocrystalline TiO₂ coating at low temperature is becoming more attractive due to the possibility for continuous roll production of the coating for assembly lines of dye-sensitized solar cell (DSC) at a low cost. In this study, porous nano-TiO₂ coating was deposited by vacuum cold spraying (VCS) at room temperature on a conducting glass substrate using commercial P25 nanocrystalline TiO₂ powder. The microstructure of TiO₂ coating was characterized by field emission scanning electron microscopy (FESEM) and nitrogen adsorption test. A commercial dye (N719) was adsorbed on the surface of TiO₂ particles within the coating to assemble a DSC. The cell performance was evaluated by employing simulated solar light at an intensity of 100 mW/cm². The results showed that TiO₂ coating was deposited by the agglomerates of nano-TiO₂ powders. The Brunauer-Emmett-Teller (BET) test of the as-sprayed TiO₂ coating yielded a porosity of 49% and an average pore size of 17 nm. The assembled solar cell yielded a short-circuit current density of 7.3 mA/cm² and an energy conversion efficiency of 2.4%. The test results indicate that VCS was a promising method to deposit nanocrystalline TiO₂ coatings at low temperature applied to DSCs. This article is an invited paper selected from presentations at the 2007 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Global Coating Solutions, Proceedings of the 2007 International Thermal Spray Conference, Beijing, China, May 14-16, 2007, Basil R. Marple, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and Ghislain Montavon, Ed., ASM International, Materials Park, OH, 2007.     

Molybdate and tungstate as corrosion inhibitors for cold rolling steel in hydrochloric acid solution

The inhibition effects of molybdate and tungstate on the corrosion of cold rolling steel (CRS) in hydrochloric acid solution (0.1-0.5 M) were investigated by weight loss and electrochemistry methods. The results reveal that both molybdate and tungstate are very good inhibitors with little concentration. The adsorption of inhibitors on the CRS surface basically obeys the Langmuir adsorption isotherm equation. The effect of temperature on the corrosion behavior of CRS was also studied at 25 °C and 35 °C, the thermodynamic parameters such as adsorption heat (ΔH⁰) and adsorption free energy (ΔG⁰) were calculated. In the same conditions, a comparative study of corrosion inhibition of molybdate and tungstate indicated that molybdate was the better inhibitor in 0.1 M HCl. However, the value of percentage inhibition efficiency (IE) was dependent on the concentration of inhibitors in 0.2-0.5 M HCl. It seemed that molybdate did not have the strong inhibitive effect compared to tungstate with relatively small concentration of inhibitors, but molybdate was a better inhibitor over a wide concentration range of inhibitors. A kinetic study of cold rolling steel in uninhibited and inhibited acid was also discussed. Various parameters such as rate constant k and the kinetic parameter B were calculated for the reactions of corrosion. Polarization curves showed that both molybdate and tungstate are mixed-type inhibitors in acidic media.     

轧制工艺对高碳钢线材性能影响的研究

研究了高碳钢线材轧制过程中终轧温度、吐丝温度和冷却速度对线材性能的影响,并采用数值优化方法建立了性能预测模型,其结果表明,模型计算精度较高。