Effects of current waveform parameters during droplet transfer on spatter in high speed waveform controlled Short-circuiting GMAW

Aim at improving the stability of the Short-circuiting Gas Metal Arc Welding （GMAW-S） process for the enhanced speed usage, effects of current waveform parameters during short-term on the welding stability have been investigated by experimental method. The welding power source used for the research is an inverter with a special current waveform control. It is shown that the spatter decreases at first then increases with each increase of the low current period, current increase rate and the maximum current limit. The test results are provided for welding of 1 mm and 3 mm mild steel at speed of 1.2 m/min. The stable GMA W-S process under high speed welding condition has been achieved by optimizing the parameters.     

直接金属沉积成形工艺研究

针对直接金属沉积成形(DMD)的工艺特点、设计了一维、二维实验和三维成形实验，研究了成形质量与成形工艺参数的直接关系，并对其进行了优化。检验工艺优化的效果、并对成形零件的性能作了分析。实验证明该工艺可以直接生产高质量的金属零件。     

在可溶性聚合物体系中光化学法制备Pd纳米粒子的研究

研究了在可溶性聚合物体系中Pd纳米粒子的光化学合成.Pd(Ⅱ)-PEG-丙酮溶液以紫外波长300nm光辐照,获得了胶体Pd纳米粒子并对其进行TEM表征.结果表明,Pd粒子的平均粒径为1.8～5.7nm,具有好的分散性.研究了各种组分的影响,探讨了体系中Pd(Ⅱ)的快速光化学还原和纳米Pd粒子的稳定性机理.     

薄板激光拼焊工艺研究

汽车薄板的激光拼焊可以减轻整车质量和制造成本,对提高汽车设计的灵活性具有重要意义.通过对汽车用冷扎薄钢板和镀锌板的激光拼焊的实验研究,表明虽然激光焊接接头的塑性有所下降,但其焊接强度与母材差不多,且焊接影响区小,对汽车覆盖件和地板等零件的焊接获得很好的效果.     

2005年上半年我国钛工业的运行情况

2005年上半年，我国共生产海绵钛3801．6t，同比增长68％；生产钛粉342．5t，同比减少了76．5t；生产钛加工材5033．9t，同比增加了17％。2005年上半年，我国海绵钛进口量大幅减少，仅642t，钛加工材却大幅增加，达3024t。尽管从2004年开始，海绵钛及钛加工材价格大幅t涨，但我国对海绵钛和加工材的需求乃明显上升，预计2005年我国海绵钛的需求在万吨左右，而实际产量估计达到9000t左右，与实际需求稍有差距。世界海绵钛的生产能力不断扩大，预计2005年全球海绵钛的供应能力将增加23％，下半年海绵钛价格将趋于平稳。     

板料拉深成形过程中的变压边力技术

压边力是板料成形过程中的重要参数之一。在概述压边力在生产中的主要用途和意义的基础上，从压边力的加载模式、理论模型、实验研究变压边力技术与拉延筋、人工智能技术的交叉应用等方面，比较全面的综述了压边力技术的研究现状及存在问题，并探讨压边力技术的研究方向。     

Friction aided deep drawing using newly developed blank-holder divided into eight segments

A new process on friction aided deep drawing has been developed in which a metal blank-holder divided into eight fan-shaped segments is used instead of an elastomer ring used in the Maslennikov process. This blank holding device consists of four drawing segments and four small wedges, which can move radially in- and out-wards under a certain blank-holding pressure. The drawing process can be efficiently performed using an assistant punch, which partially supports the deformation of the blank as well as improving the shape and dimensional accuracy of the drawn cup. Deep drawing experiments have been done using soft aluminum sheets of 0.5 and 1.0 mm in thickness to understand the main features of the proposed drawing process. Theoretical analyses based on the energy and slab methods have also been conducted to study the effect of main process parameters on the minimum blank holding pressure required for the onset of deformation, and to obtain the other optimum working conditions. The possibility of the new process has been confirmed by producing deep and successful cups with a drawing ratio of 4.0, although the number of drawing operations is still high.     

乙二醇水热还原法制备纳米银

利用乙二醇在高温下的还原特性,在水热条件下制备了纳米银粒子,并通过透射电镜、X射线衍射、紫外吸收光谱对其结构进行了表征.研究结果表明:所制备的纳米银具有面心立方相的多晶结构,平均粒径在30nm左右,紫外吸收峰的位置在380 nm左右.分散剂和体系中含水量对纳米银的粒径有一定影响.     

UBET-based numerical modeling of bulk deformation processes

The paper summarizes the development of numerical procedures for modeling bulk deformation process and preform designing techniques based on the upper bound elemental technique (UBET). UBET has a unique place where an approximate, but faster solution is needed for decision making. In designing and optimizing multistage forging and profile ring-rolling processes, an approximate solution can be used to identify the most influential process parameters. Once an optimum combination of process conditions are determined, computationally intensive, but more accurate finite element analysis can be used to verify and refine results. In this paper, UBET procedures for closed-die forging and profile ring rolling are high-lighted. Experimental investigations are used to validate the model predictions. Also, the UBET-based preform design tool is presented as a process and die design tool for multistage forging processes. Application of these techniques is presented with evidence of effective material usage and extended overall die-life.     

Electrochemical properties of Mg-based alloys containing carbon nanotubes

In this work, effects of partial substitution of Mg, Ni with AB₂ in Mg-based alloy and subsequent surface modification by further ball-milling with carbon nanotubes (CNTs) on electrochemical properties were investigated. Mg_1.9(AB₂)_0.1Ni_0.8 (AB₂=LaNi₂, LaNiCo and LaNiMn) alloys were prepared by solid-state diffusion method, the nanocrystalline Mg-based alloys were prepared by ball-milling the mixture of obtained Mg_1.9(AB₂)_0.1Ni_0.8 alloys and nickel powder. It was found that the electrochemical capacities of nanocrystalline Mg_1.9(AB₂)_0.1Ni_1.8 alloys were measured to be 460–490 mAh/g. The nanocrystalline Mg-based alloys containing carbon nanotubes (10 wt.%) obtained by ball-milling after 60 min were demonstrated to show improved electrochemical properties with respect to the original nanocrystalline Mg-based alloys. The electrochemical reaction activity was detected by electrochemical impedance spectra (EIS). Raman and X-ray photoelectron spectroscopy (XPS) proved the interaction between Mg_1.9(AB₂)_0.1Ni_1.8 alloys and carbon nanotubes after ball-milling, which resulted in an increase in the surface Ni/Mg ratio.