超声-MIG焊接铝合金熔滴过渡行为

对铝合金超声-MIG焊接熔滴过渡行为做了系统研究。试验主要关注在超声作用下,铝合金焊接中熔滴过渡行为的变化。通过对熔滴过渡过程的观测和分析,结果表明,对于短路过渡形式,熔滴受到超声辐射力的阻碍作用,熔滴的体积增大,过渡频率降低,焊接电弧收缩,弧长缩短,挺度增加,亮度增大;在大滴过渡和射滴过渡时,熔滴过渡频率大幅增加,熔滴尺寸减小,这也是超声辐射力作用在熔滴上的影响造成的;而且超声作用后的熔滴形态发生复杂变化,焊接过程的不稳定性增大。     

感应式水雾荷电及其捕尘效应的研究

本文阐述感应式水雾荷电的原理及结构要素，分析了荷电雾粒的捕尘机制，并指明感应式水雾荷电除尘器提高除尘效率的技术途径。     

Ternary fluid lattice Boltzmann simulation of dynamic interfacial tension induced by mixing inside microdroplets

A ternary fluid color-gradient lattice Boltzmann model is proposed to investigate the effect of mixing-induced dynamic interfacial tension on the diffusive mixing of two fluids inside microdroplets moving in a third continuous phase through a baffled channel. The diffusion coefficient of binary mixtures and dynamic interfacial tension in this model can be directly defined and independently adjusted. The simulation results show that the dynamic interfacial tension between miscible binary fluids at interfaces with ambient phase would lead to the motion of the interface and redistribution of solutes inside the droplet during mixing. The larger initial interfacial tension gradient would improve mixing efficiency at early stages by promoting faster solute flow. The present model can be easily applied to quantitatively characterize the mixing behavior inside droplets in the practical processes involving the dynamic interfacial tension phenomenon and inspire new designs for mixing intensification.     

Synthesis of tubular silica fiber via all-aqueous microfluidics for geopolymer regulation

Lightweight hollow ceramic microfibers/microparticles hold promising prospects in numerous applications. To date, it remains a challenge to develop a fabrication strategy that well balances product quality and efficiency. In this article, an all-aqueous microfluidic method was proposed to prepare tubular polymeric fiber as the preceramic template. The relevant dimensional parameters could be promptly regulated via simple flow rate control. This approach could serve as a general technical route to preparing different kinds of ceramics by switching the types of nanoparticles. Here, silica nanoparticles were introduced and the ceramic microfiber could be got via calcination. Afterward, the tubular silica microfiber was employed to synthesize geopolymer composite by mold casting. The chemically formed interfacial bonding between the silica microfiber and geopolymer matrix was confirmed by elemental analysis. The addition of 10% volume fraction silica microfiber could not only increase the flexural modulus of geopolymer composite by 3.5 times but also effectively inhibited crack propagation under thermal circumstances.     

介电湿润芯片上液滴从静止到运动的机理

针对介电湿润芯片上液滴在电场作用下的运动过程,对液滴从静止到运动的机理进行了研究。根据电磁极化原理并结合克劳修斯-莫索提方程对固液接触面的极化机理进行了研究,在极化性与介电常数之间建立了一个连接。应用COMSOL Multiphysics多物理场仿真软件对芯片中的电场进行建模和数值仿真,分析了芯片中电场强度和麦克斯韦应力张量对液滴受力的影响,建立了液滴内部流体静压力差公式,分析了液滴的运动过程和机理。最后,通过实验验证了液滴的运动过程。     

The formation and breakup of molten oxide jets under periodic excitation

The experiments on the capillary breakup of slag jets at high temperatures are presented in this article. The impact of external excitations on the disintegration process was investigated in a furnace with optical access filmed at frame rates up to 10,000 fps. A synthetic calcia‐alumina slag was used to form jets at different temperatures (1570–1660°C) and jet velocities (0.6–1.4 ms^?1). The impact of external vibration on the breakup was evident: for low jet velocities, the jet length decreased, the droplet size increased, satellite droplet formation was hindered, and a distinct “pumping mechanism” was observed. For jets with higher velocity, the jet length decreased by 30%, the droplet generation frequency increased from 20 to 250 droplets per second, the drop sizes were uniform, and satellite formation was also suppressed. In this case, the ideal case in which the volume of one wave instability forms one droplet was achieved. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3350–3361, 2014     

Synthesis of biocompatible and degradable microspheres based on 2‐hydroxyethyl methacrylate via microfluidic method

Monodisperse poly(2‐hydroxyethyl methacrylate), p‐HEMA, microspheres in size ranging from 16 to 340 (μm) were synthesized by in situ emulsion photopolymerization of HEMA monomer with polyethylene glycol diacrylate (p‐EGDA) by means of a three‐dimensional microfluidic flow‐focusing device. An aqueous solution of HEMA, p‐EGDA as chain extender and UV‐photoinitiator serving as dispersed phase formed microdroplets in a continuous oil phase mainly consisting of n‐heptane. A downward coaxial orifices design in the device led to confinement of the reaction admixtures thread to central axis of the microchannels. This design strategy could solve the wetting problem of dispersed phase with the microchannels leading to a successful production of monodisperse microspheres with size variation of less than 4%. The effects of concentration of p‐EGDA, surfactant, and flow rate ratios on microsphere size were examined. It was observed that increasing the concentration of p‐EGDA slightly increases the size whereas increasing the flow rate ratios of continuous to dispersed phase effectively decreases the size of microspheres. The rapid continuous synthesis of p‐HEMA based microspheres via the microfluidic route with reliable control over size, size distribution, and composition opens new doors for mass production of biocompatible and degradable polymeric microspheres for enormous biotechnological applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40925.     

Interaction Kinetics between Sn-Pb Solder Droplet and Au/Ni/Cu Pad

The interracial phenomena of the Sn-Pb solder droplet on and needle-like AuSn4 are formed at the interface after Au/Ni/Cu pad are investigated. A continuous AuSn2 the liquid state reaction （soldering）. The interracial reaction between the solder and Au layer continues during solid state aging with AuSn4 breaking off from the interface and felling into the solder. The kinetics of Au layer dissolution and diffusion into the solder during soldering and aging is analyzed to elucidate intermetallic formation mechanism at the solder/Au pad interface. The concentration of Au near the solder/pad interface is identified to increase and reach the solubility limit during the period of liquid state reaction. During solid state reaction, the thickening of Au-Sn compound is mainly controlled by element diffusion.     

Experimental characterization of liquid film behavior during droplets–polyethylene particle collision

Nowadays, the droplet–particle collision characteristics in the gas-phase ethylene polymerization process are still unclear. The high-speed photography and a quasi-circle imaging approach are employed to study the collision interaction characteristics between liquid droplets and polyethylene particles. The liquid film evolution is studied through variations of the film thickness on the particle north pole, the dynamic contact angle, center angle and film thickness at the maximum extension. Results have found that for n-hexane the threshold temperature of the recoil happening increases with increasing initial Weber number, but for 1-hexene it is stable. Over 70°C evaporation and splash occurs immediately. Under low Weber numbers, the water droplet stays for damping oscillations, the reference stable height of which is linearly related to temperatures. Moreover, three regimes of film thickness variation with time are identified and mathematically described, while Regime 3 characteristics are found strongly dependent on the liquid species, Weber number, and particle temperature.