Bio-based flexible polyurethane foam synthesized from palm oil and natural rubber

As environment friendly polymers are required to reduce the green-house gas emissions and global warming, bio-based polyurethane foam (PUF) is attracting interest from the industrial sector and researchers. Bio-based polyols for PUF have been synthesized from various renewable resources, mostly plant oils. The present study explored a novel bio-based PUF produced from a mixture of bio-based polyols synthesized from palm oil and natural rubber. Palm oil-based polyol (POP) was synthesized via an epoxidation reaction of double bonds of palm oil followed by complete oxirane ring-opening. Hydroxy telechelic natural rubber (HTNR) was synthesized by oxidative degradation using periodic acid and sodium borohydride. For comparison, two diisocyanates were used: toluene-2,4-diisocyanate and polymeric methylene diphenyl diisocyanate. POP and HTNR were miscible and all PUFs showed polyhedral semi-closed cells and hardness was in the flexible foam range. One possible application of the novel PUF could be thermal insulation.     

Honeycomb Structures of Bulk Metallic Glasses

A combination of lithography and thermoplastic forming allows us to fabricate honeycombs from bulk metallic glass (BMG) precisely and to manipulate its structure selectively. Characteristics of the honeycomb such as the ligament length, thickness, and radius of curvature at the joints of the cells are varied to determine how changes in these characteristics affect properties under uniaxial in‐plane compression testing. It is found that the deformation behavior of BMG honeycombs can be controlled through microstructural design, from brittle to ductile, by changing the length to thickness ratio of the ligaments. The ability to absorb energy of BMG honeycombs exceeds honeycombs of most other materials due to the utilization of a size effect, which result in plasticity. Besides the usage for BMG honeycombs, the technique provides a general method to effectively characterize complex microstructural architectures and tailoring these architectures to the specifications of the material used.     

Preparation Method for Ruthenium Catalysts Supported by Carbon‐Coated Aluminum Foams

A preparation method is proposed for coating aluminum and aluminum alloy foams with a porous carbon layer for application as a catalyst support. The polymerization of furfuryl alcohol with diluted oxalic acid was used as precursor for the carbon layer. The polymer layer was distributed by applying centrifugal forces via spinning foam substrates during the polymerization process to prevent clogging and for homogeneous growth of the polymer layer. A homogeneous deposition precipitation method was applied for incorporation of ruthenium on carbon‐coated foam substrates. The carbon coating was characterized by X‐ray tomography to measure the thickness distribution. The specific surface and pore volume distribution were determined by gas adsorption (BET) and mercury porosimetry. The prepared Ru/C foam catalysts were adopted as a stirrer in a rotating foam reactor for hydrogenation of glucose, a simple biomass model substance.     

浅谈钳压式声测管施工技术

通过工程实例，介绍钳压式声测管的工艺原理和质量控制要点，以此说明采用钳压式声测管施工技术相比传统声测管施工的诸多优点。     

Preparation and characterisation of metal powder slurries for use as precursors for metal foams made by gel casting

Abstract

Metal powder slurries were prepared by adding 316L stainless steel powder to a methylcellulose solution. The highly viscous solution, in combination with high particle loadings, hindered powder sedimentation. The efficacy of a dispersant to produce low viscosity slurry was assessed by measuring the torque required to stir the suspension, compared to that needed to stir the base solution under the same conditions. These measurements were in reasonable agreement with data from viscometry, indicating a dispersant addition of 1·5 wt-% (based on the mass of the powder added) was sufficient to reduce the viscosity to that for the base cellulose solution. Slurries containing 45 vol.-% of 316L powder in a 2 wt-% methylcellulose solution, to which a minimum of 1·5 wt-% dispersant had been added, had a viscosity of roughly 0·5 Pa s and is deemed suitable for the production of metal foams via dipping or by mechanical whisking methods.     

Influences of liners and magnetic flux concentrator on induced Joule heat in hot extruded billet

In the production of pipes by hot extrusion method,billets should be heated to a certain temperature before hot extrusion by induction heating. The segmented liners in the induction furnace can possibly affect the circumferential Joule heat generation,thus leading to an uneven temperature field. The commonly used magnetic flux concentrators ( MFC) can increase the temperature on both ends of the billet. In this paper,the possible effect of liners and the factors affecting the utilization of the MFC,including the permeability,dimension and position,are all numerically studied and determined.     

Halogen Free flame retardant rigid polyurethane foam with a novel phosphorus−nitrogen intumescent flame retardant

A novel phosphorous‐nitrogen containing intumescent flame retardant, toluidine spirocyclic pentaerythritol bisphosphonate (TSPB), was synthesized and characterized by Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance (NMR). Flame retardant rigid polyurethane foams (TSPB‐RPUF) were prepared by using TSPB. The flame retardancy of TSPB on rigid polyurethane foams (RPUF) was investigated by the limiting oxygen index (LOI), vertical burning test, thermogravimetric analysis (TGA), scanning electron microscopy (SEM) and FTIR. The results showed TSPB exhibited better compatibility with RPUF and lesser negative influence on the mechanical properties of TSPB‐RPUF. When the content of TSPB was 30 pph, the LOI of TSPB‐RPUF could reach 26.5%, and a UL‐94 V‐0 rating was achieved. Furthermore, the TSPB‐RPUF exhibited an outstanding water resistance that it could still obtain a V‐0 rating after water soaking. TGA showed the charring ability of RPUF was relatively poor, However, the residual weight of TSPB‐RPUF was improved greatly. SEM and FTIR indicated the intumescent chars formed from TSPB‐RPUF were compact and smooth, which was a critical factor for protecting the substrate material from burning. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39581.     

Enhancement of the antibacterial activity of natural rubber latex foam by the incorporation of zinc oxide nanoparticles

The synthesis and characterization of ZnO‐nanoparticle‐incorporated natural rubber latex foam (NRLF) are described in this article. ZnO nanoparticles were added as the primary gelling agent by the replacement of the microsized ZnO particles, whereas the control sample of the NRLF was made without the addition of any ZnO particles. ZnO nanopowder was evaluated by X‐ray diffraction (XRD), whereas the aqueous dispersion of nano‐ZnO was evaluated by transmission electron microscopy (TEM) micrograph analysis. The modified NRLF materials were evaluated by scanning electron microscopy (SEM)–energy‐dispersive X‐ray (EDX) analysis and XRD analysis. The antibacterial activities of the modified NRLF samples were evaluated quantitatively and qualitatively by antibacterial susceptibility tests against Gram‐positive Staphylococcus aureus and Gram‐negative Escherichia coli bacteria. We found that the XRD peaks matched perfectly with reference code 98‐002‐6593, which was the hexagonal phase. The particle sizes given by TEM image analysis were less than 60 nm. Most of the XRD peaks obtained for the modified NRLF matched with that of the ZnO nanopowder; this proved the presence of nano‐ZnO in the modified NRLF. Further, it was proven by SEM and EDX analysis. The NRLF modified by nanosized ZnO inhibited the growth of the so‐called bacteria in a very strong manner. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39601.     

Facile fabrication of polyimide foam sheets with millimeter thickness: Processing,morphology, and properties

A series of polyimide foam sheets (PIFSs) with thickness of 0.5 mm using 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride (BTDA), 3,4′‐oxydianiline (3,4′‐ODA), and polyaryl polymethylene isocyanate (PAPI) as main materials were first fabricated by liquid foaming and compression molding technology. The effects of different PAPI contents and 3,4′‐ODA contents on the structures and properties of PIFSs were investigated. The results indicated that PIFSs exhibited a structure that front surface displayed closed cells made of damaged cell walls and membranes, while internal cells were open, and elliptic vacancies were flatted in the thickness direction from the cross section. The average cellular diameter increased with increasing PAPI loading. In addition, the introduction of 3,4′‐ODA increased the average cell size of PIFSs. Further, PIFSs had density of 0.087–0.239 g/cm³, elongation at break of 3.75–8.01% and tensile toughness of 3.46 × 10^?2?13.87 × 10^?2 J/cm³. Notably, they exhibited higher tensile strength of 1.89–5.42 MPa and lower thermal conductivity of 14.727–19.25 mW/m ?K at 24°C, compared to the polyimide foams reported earlier. The sound absorption coefficients (α) of samples with different PAPI contents increased and then decreased with increasing PAPI content. At low frequencies, a certain content of 3,4′‐ ODA allowed an improvement of the acoustical behavior of PIFSs, and the α increased and then decreased with increasing density. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39881.