Preparation and properties of microcapsule with EVA core‐PU shell structure

Microcapsule with poly(ethylene‐co‐vinylacetate) (EVA) core‐polyurethane (PU) shell structure was synthesized by interfacial polymerization in aqueous polyol dispersion with ethylene diamine as the chain extender of toluene diisocyanate in poly(vinyl alcohol) aqueous solution as the stabilizing agent. The effects of polyol constituent on the average particle size and distributions, morphologies, color strength, and friction fastness of core‐shell particles were investigated to design microcapsule. The friction fastness of printed fabrics with EVA core‐PU shell microcapsules became the increase to 4–5 grades. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 893–902, 2007     

The tribological behavior of micrometer and nanometer TiO2 particle‐filled poly(phthalazine ether sulfone ketone) composites

Micrometer and nanometer TiO₂ particle‐filled poly(phthalazine ether sulfone ketone) (PPESK) composites with various filler volume fractions from 0.5 to 7.5 vol % were prepared by heating compression molding. The friction and wear behaviors of the PPESK composites were evaluated using the block‐on‐ring test rig by sliding PPESK‐based composite blocks against a mild carbon steel ring under dry friction conditions. The wear debris and the worn surfaces of the PPESK composites filled with micrometer and nanometer TiO₂ particles were investigated by using a scanning electron microscope (SEM), while the structures of PPESK composites and wear debris were analyzed with IR spectra. Experimental results show that antiwear properties of the PPESK composites can be improved greatly by filling nanometer TiO₂ particles, and the friction coefficient decreases when the filler volume fraction is below 2.5%, but when the filler volume fraction is above 2.5% the friction coefficient increases gradually with increasing filler volume fraction. In the case of micrometer TiO₂ filler, wear rates increase with increasing filler volume fractions under identical test conditions, and the friction coefficients are less sensitive to the filler volume fraction. It was also found that the wear mechanism of micrometer TiO₂ particle‐filled PPESK is mainly severe adhesion and abrasive wear, while that of nanometer TiO₂ particle‐filled PPESK is mainly slight abrasive wear. In the former case, there are no transfer film formed on the surface of the counterpart steel, and wear debris are in the form of long and large ribbon. While in the latter case, the wear debris was granule and their size was about 10 μm. In case of 1 vol % nanometer TiO₂ particle‐filled PPESK composites, the transfer film was fairly thinner and smoother, and the transfer film provided better coverage on the surface of steel ring, while that of 7.5 vol % was thicker and discrete. These account for the different friction and wear behavior of micrometer and nanometer TiO₂ particle‐filled PPESK composite. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 906–914, 2004     

环形截面柱形管中粘性流体的研究

对环形截面柱形管中粘性流体的稳流和非平稳流进行了研究,得到了速度和粘性应力分布的规律,并且提出了能量损失的计算方法.通过Nave-Stocks方程式和用Weber函数对它们积分,对非平稳流进行了研究.通过建立数学模型,得到在一般边界条件下的封闭解.当流体处于静止状态并且在t=0时,压力系数变化率在流体上产生作用,在通解的基础上得到对非平稳流的解.同时获得瞬时和平均速度、动能和能量损失的变化规律.通过数值计算,对瞬时和平均速度,动能和动能损失系数变化量,以及由于粘性应力而造成的一般能量损失实验结果图进行了绘制.     

Fabricated and friction test anisotropy material of ultrasonic motor

The twisters for composed of anisotropic material were designed and manufactured.And two kinds of directional-composites were made:one was fiber direction vertical with frictional interface and another was parallel with frictional interface and moving direction.By varying the proportions of epoxy resin and fiber and arranging the orientations of fiber,the composites anisotropy along longitudinal and circumferential were got.Using density measurement,the mass fraction of resin and fiber were calculated.According to composite meso-scopic mechanics,the elasticity constants of composite were analyzed and calculated.The composite different thicknesses were sliced,and attach to the rotor,then the load characteristics,no-load speed,stop load of ultrasonic motor(USM)were test.The output properties of USM with 0.6 mm thickness composite were superior.The effect of friction material on ultrasonic motor was analyzed.Elastic modulus,thickness and micro-morphology of material are main factors which affect characteristics of ultrasonic motor.     

压电双晶片型旋转精密驱动器动态特性和控制

提出了以自由端带有集中质量的悬臂式压电双晶片为驱动单元的新型冲击式旋转精密驱动器.制作了驱动器样机,建立了基于Lugre摩擦模型的驱动器动力学模型.对驱动器动态特性进行了仿真分析和实验对比研究.根据驱动器的动态特性,提出了冲击式压电双晶片型精密驱动器特定的定频调压控制方法.仿真分析结果和实验结果吻合较好,表明该动力学模型符合驱动器的动态特性,可用于对冲击式压电双晶片型旋转精密驱动器的理论分析.     

A comparative study of tribological properties between perfluoro and non-perfluoro alkylsilane self-assembled monolayers(SAMs)

The tribological properties of perfluoro and non-perfluoro alkylsilane molecular films were investigated and compared detailedly. Their surface properties were characterized by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and contact angle (CA) measurement. A ball-on-disk tribometer was used to study the frictional properties of these alkylsilane monolayers. The experimental results reveal that the alkylsilane molecular films are good candidates to decrease friction and they have good capability to endure rigorous shear forces. Perfluoro alkylsilane molecular films are bonded better with the Si substrate than the simple hydrocarbon ones. The effects of sliding velocity and normal load on friction coefficient are evident and the friction coefficient increases with the increase of the sliding velocity. However, friction coefficient decreases with the increase of normal load initially and then increases, indicating there exists a critical normal load for the load effect. Funded by the National Natural Science Foundation of China (No.50730007 and 50805086), the Foundation of Tsighua Basic Research, and the National Key Basic Research Program of China(No. 2007CB607604)     

Wet friction performance of C/C-SiC composites prepared by new processing route

C/C-SiC composites with SiC island distribution were prepared via a new processing route. The fabrication process mainly included silicon infiltration by ultrasonic vibration, chemical vapor deposition (CVD), siliconizing, liquid phase impregnation and carbonization. The wear and friction properties were tested by an MM-1000 wet friction machine. The results show that SiC phases are mainly distributed between carbon fibers and pyrocarbons as well as among the pryocarbons. The dynamic friction coefficient of the composites decreases gradually from 0.126 to 0.088 with the increase of the surface pressure from 0.5 to 2.5 MPa at the same rotary speed. Furthermore, under the constant surface pressure, the dynamic friction coefficient increases from 0.114 to 0.126 with the increase of the rotary speed from 1 500 to 2 500 r/min. However, the coefficient decreases to 0.104 when the rotary speed exceeds 4 500 r/min. During the friction process, the friction coefficient of C/C-SiC composite is between 0.088 and 0.126, and the wear value is zero after 300 times brake testing. Foundation item: Project(2006CB600901) supported by the Major State Basic Research and Development Program of China; Project(0991015) supported by Guangxi Science Found, China; Project(200808MS083) supported by Guangxi Education Department Found     

Surface wear resistance properties of Ta＋N implanted W18Cr4V high speed steel

High-speed steel W18Cr4V is commonly used in industries such as blade and mould manufacturers because of its high level of hardness and toughness, red-hardness and resistance. Ion implantation is an effective method to improve the wear resis-tance of W18Cr4V. In our investigation, Ta and Ta+N ion implantation was performed on W18Cr4V high-speed steel. The surface properties after implantation were evaluated by measuring friction coefficients while the carbonyl phase of the surface was ana-lyzed by X-ray diffraction analysis. It was found that the friction coefficients of the treated samples were much lower. Samples implanted with Ta+N had a lower friction coefficients than samples implanted only with Ta. This can be attributed to the formation of a new chemical compound, Fe7Ta3, on both surfaces. An even harder chemical compound, Fe2N, was formed on both sttrfaces of Ta+N implanted samples.     

基于ANSYS的滑动摩擦热结构耦合分析

利用ANSYS有限元软件分析了在摩擦热和力场的耦合作用下,材料摩擦表面滑动接触区的局部温度变化、应力变化等特性．结果表明：在摩擦滑移过程中,磨损表面相当于接受固定热源作用,接触区温度逐渐上升,温度存在起伏波动现象,温度最高点在接触面中线区域,温度从接触面向四周呈递减趋势,而且温度梯度越来越小;同时,接触应力、摩擦应力也发生变化．滑动过程的热效应问题研究将有助于揭示接触过程中材料表面磨损机理．     

二硫化钼纳米颗粒的制备与润滑性能研究

利用超声化学方法制备的类球形三氧化钼（MoO3）纳米颗粒为前驱物,采用在氧气氛下的硫化还原反应制备纳米二硫化钼（MoS2）粉体。纳米粉体颗粒的形貌、几何特征和尺寸等通过场发射扫描电子显微镜（FE-SEM）和透射电子显微镜（TEM）进行表征,用x-ray射线衍射（XRD）和能谱分析（EDX）分析物质的结构及成分。将制备出的类球形纳米级MoS2作为添加剂,添加到基础油中。通过仪器测试其在不同载荷下的摩擦系数,与基础油的摩擦系数进行对比,研究纳米MoN对复合润滑油润滑性能的影响。结果表明：MoS2纳米颗粒能够显著提高润滑油的润滑性能。