精密注塑件的生产稳定性探讨

针对精密注塑件的生产,介绍了设计,成型精密注塑件的基本要求,探讨了原材料,注塑机,电压,环境温湿度及模具积垢等因素对生产精密注塑件稳定性的影响,研究了评估工艺参数敏感性的试验方法和获得稳定工艺的手段;说明了统计过程控制（SPC）的基本原理,以及如何利用控制图和工序能力指数CP,CPK来评估,预测工序能力,确保工序确定性。     

孤东油田二区聚合物驱工程可行性研究

孤东油田二区开发单元,目前已进入特高含水开发阶段,由于油层非均质性及驱替水与油层内流体流度比制约着注入水的驱油效果,水驱采收率不高。针对二区油藏特点及水驱开发现状,决定开展聚合物驱可行性研究。     

鼠标的组合型腔浇注系统优化设计

本文将注塑系统平衡的理论和数值模拟技术紧密结合起采，研究鼠标组合型腔的浇注系统。如果熔体不能同时到达各浇口并充满各个型腔，将导致压力分布不均匀，使制品的质量下降，以至于出现充不满等问题，本研究对浇注系统优化，得出了一组最佳的浇注系统方案，从而保证熔体能够基本上在同一时间充满型腔，实现熔体的平衡流动。从分析结果可知，要平衡熔体在组合型腔内的流动，分流道的截面形状和尺寸起到非常大的作用。     

有机硅乳液中挥发性物质的测定

根据固相微萃取原理,对萃取条件进行了优化。优化后的HS-SPME-GC-MS(顶空固相微萃取/气相/质谱)实验条件为:采用85μm PAA纤维萃取头,萃取时间30min,萃取温度室温,解吸时间5min。在此条件下对3种有机硅乳液进行分析,通过计算机数据系统(质谱数据库NIST和Willy)检索及人工谱图解析,鉴定了非硅油挥发性成分。该方法的相对标准偏差为0·57%~2·59%。     

国内外注塑机液压系统现状及其发展趋势──兼论二通插装比例控制技术在注塑机中的应用

本文叙述了注塑成型工艺对液压系统的要求，注塑机液压系统的分类和比较；并着重论述了具有八十年代世界先进水平的二通插装比例问的结构和特点及其在注塑机中的应用。     

料温对RIM交联型聚氨酯脲结构与性能的影响

采用便携式微型反应注射成型机制备了一组料温分别为３０，４０，５０，６０℃的交联型聚氨酯脲。用ＤＳＣ和力学性能对试样进行表征的结果表明：料温提高有利于软、硬微相的混合，而硬链段微区的有序性变差。反映在宏观力学性能上则表现为：试样的拉伸强度提高，伸长率在５０℃料温时出现极大值，弯曲强度和弯曲模量则出现最小值。料温为３０℃时，物料混合不充分，随着料温升高，混合逐渐均匀，试样透明度提高。     

Influence of processing on ethylene propylene block copolymers (II): Fracture behavior

The present work investigates the relationships between the microstructural state and fracture properties in commercial polypropylene‐based materials. In this case an isopolypropylene homopolymer and three ethylene propylene block copolymers (EPBC) with different ethylene content (EC) have been studied. A variety of morphologies were obtained by a combination of several processing methods (injection molding, injection molding‐annealing, and compression molding) and thickness. Fracture behavior of deeply double‐edged notched specimens was evaluated by scanning electron microscopy (SEM) and by the essential work of fracture (EWF) method, analyzing the influence of processing, thickness (t), EC, and orientation respect to melt flow direction (MD and TD). The testing direction and EC are the most relevant variables that affect the ability of the crack tip to deform plastically during the crack propagation, determining the final fracture behavior. The fracture parameters obtained with the EWF method, specific EWF, w_e, and plastic item, βw_p, have proved to be very sensitive to the processing induced morphology, finding interesting relationships between such morphologies (characterized by crystallinity index, orientation level, and skin/core ratio) and the fracture parameters of the plaques. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2714–2724, 2006     

基于Moldflow CAE和UG/CAD的进气罩模具设计

运用CAE分析和CAD设计相结合的方法,设计了某塑件的四面抽芯直接浇口两板模注塑模具。针对塑件浇注困难的问题,在4种潜在浇注方案的基础上,优先选用直浇方案。运用CAE辅助分析找出最佳浇口位置,然后,针对该方案的流动,做了充填、保压、冷却及翘曲方面的优化,经调整后获得了较优的浇注方案。CAE分析结果表明,运用CAD获得了模腔的分型设计及侧抽芯成型件设计。模具结构为单次分型,开模时,四面滑块同步抽芯,塑件的脱模采用顶针+顶块共同顶出方式,有利于型芯水路的开设,减少塑件的顶出变形,保证塑件的成型质量。综合运用CAE/CAD进行模具结构设计,能够缩短新塑件与模具的开发周期与费用,带来了良好的经济效益,提高企业的市场竞争力。     

Striped‐pattern deterioration and morphological analysis of injection moldings comprising polypropylene/ethylene α‐olefin rubber blends. I. Influence of ultraviolet irradiation

Unique deterioration with a periodical striped pattern on the injection moldings of polypropylene/rubber blends is reported. After exposure to ultraviolet irradiation with a sunshine fade meter, striped patterns appeared on the injection moldings along the flow direction of the molten resin during the filling process of injection molding, even though the initial specimen showed no sign of any stripe pattern on its surface. The stripe was carefully observed with ultrasonic echo imaging, scanning electron microscopy, transmission electron microscopy, and Fourier transform infrared spectroscopy. As a result, a number of microvoids were observed inside the injected body at a depth of 50–100 μm from the surface. It became clear that the difference in the number of voids along the flow direction formed the stripe pattern. Surprisingly, these voids occurred in domains comprising a rubber phase. The distribution of voids in depth indicated the existence of a trace of a snakelike flow caused inside the injected body during the injection‐molding process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

注塑参数对聚碳酸酯成型收缩率的影响研究

研究了注塑参数对聚碳酸酯(PC)成型收缩率的影响，从理论上探讨了注塑参数—制品结构—收缩率之间的关系。试验结果表明，对PC成型收缩率影响最大的注塑参数是料温，其次是模具温度、注塑压力和注射速率，而保压时间、冷却时间、预塑速率在实验范围内对PC成型收缩率影响较小。