高硬度耐磨电弧喷涂管状丝材的研究

利用自熔性合金与非晶态材料的特点，研制了Fe—B系管状丝材作为电弧喷涂材料，其形成的涂层具有良好的结合强度、低的孔隙率、高的硬度和耐磨损性能。     

基于切削振动相关性识别刀具磨损状态的模型与实验

本文提出基于切削振动相关性识别刀具磨损状态的研究思想,建立了车削中刀杆双向横振动系统及其单输入双输出系统的数学模型。理论和实验均表明,刀杆双向横振动之加速度响应在固有基频处的相干函数与刀具磨损状态之间有很好的规律性,它反映了两者之间的本质机理,并提供了识别刀具磨损状态的新途径。     

Synthesis of diamond crystals and films using an oxygen-acetylene flame under atmosheric pressure

Diamond growth with rates up to 100 to 140 μm/hr was achieved using an oxygen-acetylene combustion spraying technique in an atmospheric environment. Investigations on the processing indicated that the gas flow ratio, substrate position, substrate temperature, temperature distribution, and substrate pretreatment were the most important factors affecting the growth of diamond crystals. Evaluation by means of X-ray diffraction, Raman spectroscopy, scanning electron microscopy, and electron probe microanalysis showed that the synthesized diamond was nearly perfect in morphology, structure, and purity.     

Effect of partitioning on microstructure and properties of a medium carbon Ti Mo bearing high strength Q&P steel

In order to investigate the effect of partitioning procedures on microstructure and properties of a medium carbon Ti Mo bearing steel, the salt bath experiment, field emission SEM, TEM and tensile tests as well as wear tests were utilized to clarify the microstructural evolution and property changes treated by different partitioning parameters. The results show that the microstructures consist of tempered lath martensite, cementite and (Ti, Mo)C particles. With prolonging partitioning time or increasing partitioning temperature, the amount of laths martensite decreases and thicker martensite plates with blunt boundaries appear. In addition, with increasing partitioning temperature from 310℃ to 400℃, the tensile strength, hardness and low temperature toughness are simultaneously decreased, and the reduction reaches up to about 300MPa, 100HV and 20J, respectively. Finally, the wear performance of the samples partitioned below Ms is obviously better than that of samples partitioned above Ms. The morphology of worn surface of samples partitioned below Ms is characterized by plastic fatigue morphology, while the worn surfaces of samples partitioned above Ms are mainly dominated by grooves.     

Stepwise-Graded Si3N4–SiC Ceramics with Improved Wear Properties

The processing of stepwise graded Si₃N₄/SiC ceramics by pressureless co-sintering is described. Here, SiC (high elastic modulus, high thermal expansion coefficient) forms the substrate and Si₃N₄ (low elastic modulus, low thermal expansion coefficient) forms the top contact surface, with a stepwise gradient in composition existing between the two over a depth of ∼1.7 mm. The resulting Si₃N₄ contact surface is fine-grained and dense, and it contains only 2 vol% yttrium aluminum garnet (YAG) additive. This graded ceramic shows resistance to cone-crack formation under Hertzian indentation, which is attributed to a combined effect of the elastic-modulus gradient and the compressive thermal-expansion-mismatch residual stress present at the contact surface. The presence of the residual stress is corroborated and quantified using Vickers indentation tests. The graded ceramic also possesses wear properties that are significantly improved compared with dense, monolithic Si₃N₄ containing 2 vol% YAG additive. The improved wear resistance is attributed solely to the large compressive stress present at the contact surface. A modification of the simple wear model by Lawn and co-workers is used to rationalize the wear results. Results from this work clearly show that the introduction of surface compressive residual stresses can significantly improve the wear resistance of polycrystalline ceramics, which may have important implications for the design of contact-damage-resistant ceramics.     

基于过程能力指数的刀具寿命研究

利用Glejser检验方法拟舍出刀具磨损过程残差模型，在此基础上，计算换刀时刻的过程能力指数，并且根据企业所要求的最低过程能力指数，计算刀具的质量寿命，提出将刀具的切削寿命和质量寿命结合起来进行换刀决策的方法。     

Hypervelocity impact computations with finite elements and meshfree particles

The ability of computations to model characteristics of hypervelocity impact is demonstrated using an algorithm for the automatic conversion of distorted finite elements to meshfree particles. The Lagrangian formulation tracks material boundaries and properties without the errors typical in an Eulerian formulation as the material traverses large distances. A computation of a sphere impacting a bumper is shown to reproduce three regions in the debris cloud that are observed in tests: a front region composed of droplets of melted projectile and target, a middle region of fragmented projectile, and a back region of spalled projectile. Additional computations reproduce the observed traits that result from variations in the projectile shape and obliquity. The computation of a projectile impacting spaced plates demonstrates the ability of the method to model the damage to the rear plate of a Whipple shield for spacecraft protection.     

刚性圆板自由落体在水面上的冲击压力

本文对一个刚性圆板自由落体在水面上的冲击过程建立了比较精确的理论模型,并建立了相应的数值格式。计算结果与已有的实验结果符合良好,通过计算进一步给出了下落质量和下落高度对冲击压力峰值的影响。     

Flow stress of high density polyethylene and nylon 66 at high rates of strain

Measurement of the flow stress of high density polyethylene (HDPE) and nylon 66 at strain rates of 10³ s^?1 using a split Hopkinson pressure bar technique is discussed. The flow stress at a strain of 10% has been determined for both polymers at 20°C. The intrinsic errors involved in this technique are briefly reviewed. The results indicate that the flow stress of HDPE and nylon 66 were 50MPa and 150MPa, respectively, at strain rates of about 10³s^?1.     

Flame retardant and the degradation mechanism of high impact polystyrene/Fe-montmorillonite nanocomposites

High impact polystyrene/Fe-montmorillonite (HIPS/Fe-MMT) nanocomposites were successfully prepared by melting intercalation. The nanostructures of HIPS/Fe-MMT were testified by X-ray diffraction (XRD) and transmission electron microscope (TEM). Corresponding to pure HIPS, the thermal stability of HIPS/Fe-MMT nanocomposites was notably improved. The peaks of heat release rate (PHRR) and the mass loss rate (MLR) were significantly reduced after the formation of the HIPS/Fe-MMT nanocomposites from cone calorimetry. And nanocomposites PHRR was further lower with the increase of Fe-MMT content in the range of 1 to 5 wt%. The degradation mechanism of HIPS and HIPS/Fe-MMT nanocomposites was conducted by pyrolysis gas chromatography mass spectrometry (Py-GC-MS). And the reason of the enhancement of thermal stability maybe is that structural iron is the operative site for radical trapping in the Fe-MMT and the nanostructure enhances the interaction of the chains of the HIPS.