Micro assembly injection moulding

Injection moulding is established as one of the most common manufacturing processes of thermoplastics due to its high degree of automation and the short cycle times. Micro injection moulding is a rapidly growing technology that allows for the efficient production of very complex micro parts in high series. The “Market Analysis for Microsystems II 2002–2005” of the Nexus Task Force anticipates a yearly growth in the field of micro system technology of about 20% (Wechsung et al. 2002). This study identifies in addition to the continuous miniaturization the growing use of polymers in micro systems (Schneider et al. 2001). No other material group offers this wide range of material properties and permits to choose processing parameters and application properties according to necessities (Gächter 2000). While the production processes of micro technical components are mainly controllable, the assembly of these components to hybrid micro systems is a bottleneck to the industrial large scale production. The assembly itself represents a large fraction of the added product value and gains in importance with growing complexity and miniaturization of the systems.     

高压变频技术在油田注水系统中的应用与节能分析

油田注水系统的耗电量一般占整个油田生产耗电的40％-60％,因此降低注水系统的能耗可显著降低油田的生产成本。常规的通过调节阀门开启度来达到调节注水泵出口压力和流量的作法,会使很大一部分能量造成浪费,要解决这个问题,可以采取对注水泵进行调速的方法。文章论述了通过高压变频技术对注水泵进行调速,从而达到节能效果的基本原理;对一台恒速泵和一台变频调速泵并联运行时的效率进行了分析,并对应用实例进行了计算,注水站的效率比原来提高了9．04％,收到了显著的节能效果。     

Measurement and numerical simulation of three‐dimensional fiber orientation states in injection‐molded short‐fiber‐reinforced plastics

To determine three‐dimensional fiber orientation states in injection‐molded short‐fiber composites, a confocal laser scanning microscope (CLSM) is used. Since the CLSM optically sections the specimen, more than two images of the cross sections on and below the surface of the composite can be obtained. Three‐dimensional fiber orientation states can be determined by using geometric parameters of fiber images obtained from two parallel cross sections. For experiments, carbon‐fiber‐reinforced polystyrene is examined by the CLSM and geometric parameters of fibers on each cross‐sectional plane are measured by an image analysis. In order to describe fiber orientation states compactly, orientation tensors are determined at different positions of the prepared specimen. Three‐dimensional orientation states are obtained without any difficulty by determining the out‐of‐plane angles utilizing fiber images on two parallel planes acquired by the CLSM. Orientation states are different at different positions and show the shell–core structure along the thickness of the specimen. Fiber orientation tensors are predicted by a numerical analysis and the numerically predicted orientation states show good agreement with measured ones. However, some differences are found at the end of cavity. They may result from the fountain flow effects, which are not considered in the numerical analysis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 500–509, 2003     

粉喷桩处理软弱地基在祁临高速公路的应用

结合工程实例，介绍了粉喷桩的所属类型，粉喷桩对软弱地基加固的原因，所适应土质及加固特点，阐述了祁临十八合同段的粉喷桩施工过程及施工中应注意的若干问题，得出粉喷桩处理不良地基效果良好。     

顶封封隔管柱的研制与应用

中原油田近年来注水压力不断升高，井况恶化严重，为此开发了顶封封隔管柱，主要阐述了管柱工况受力特点、结构、工作原理及现场使用效果。经现场较大面积的应用证明，各项性能、技术指标达到了现场要求。     

双河油田特高含水后期开发阶段注采结构调整的实践与应用

针对双河油田的注采结构的现状及特征,通过近几年来在注采结构调整方面的实践与应用,总结出了油田在特高含水后期开发阶段,实现油田控水稳油目标的途径和方法,注水结构调整主要是结合地质特点,减少欠注层段,减少和控制不合理超注井层段和改善吸水剖面;在采液结构调整上,控制高含水层段的注入,加强中低渗透层段的注入,封堵高渗透、高水淹干扰层段,解放动用较差的中低渗透层段,改善平面上采出不平衡的状况。通过实施注采结构调整,双河油田在特高含水后期实现了高效开发。     

Effects of hydrolysis on the physical properties of short glass-fibre reinforced poly(ethylene terephthalate)

The mechanical fracture strength and toughness of short-fibre composites, injection moulded from compounds of poly(ethylene terephthalate) (PET) containing 10 and 30% (by weight) (w/o) glass, have been investigated and the dependence upon matrix hydrolytic stability determined. Mouldings have been characterised by several physical techniques to evaluate molecular weight, degradation rates, crystallinity and morphology, whilst time-dependent gravimetric data were derived to quantify sorption kinetics and allow comparisons with theoretical reaction rates to be made. During melt processing, PET is hydrolysed extremely rapidly by traces of moisture (<0.02w/o). yet the inherent strength of moulded composites declines significantly only below an apparently critical molecular weight. However, on long-term humid ageing in hot water, impact behaviour especially is rendered more complex by simultaneous crystallisation, molecular reorder and losses of interfacial bond strength.     

热平衡流量计研究与应用

依据热平衡方法测流量原理研制的热平衡流量计没有任何可动部件，可靠性大大加强，可以代替常用的浮子流量计和涡轮流量计。该仪器的应用为油水井及注聚合物井的流量测试提供了更为有效的手段和方法。