铁基气门导管材料性能的控制

介绍了在铁基气门导管的生产过程中,加强关键工序的质量管理,以确保产品材料性能的合格与稳定。     

24m~2烧结机自动化改造方案

介绍烧结机不停产自动化改造的方法,阐述构成工艺过程控制的DCS系统组合以及变频调速技术改造电磁滑差调速成功的选型方法。     

Accelerated sintering of PtRh/Al2O3 catalysts in an oxygen periodic pulse flow

PtRh catalysts were prepared by coimpregnation, with chlorine-free precursors of a -alumina. They were sintered at 973 K under a continuous flow of O₂ (1% in Ar or air) or of a flow of Ar into which pulses of O₂ were injected periodically. Under the latter conditions the sintering was significantly accelerated, particularly for a certain value of the period of O₂ pulses.     

As离子注入形成硅化钨的研究

大规模集成电路的发展使集成度不断提高,器件尺寸减小,线条变窄。现常用的多晶硅栅和互连,由于电阻率高,限制了集成电路的速度。近年发展起来的硅化物材料,因其电阻率低、稳定性好、自对准性能好而常被用作大规模集成电路中的欧姆接触,互连和肖特基势垒。     

真空烧结炉预估自适应温控系统设计

论文在分析真空炉温控对象特性的基础上,提出一种PID参数自适应控制算法,该算法首先在试生产阶段采用继电自整定方式得到几组基准PID参数,此后在每炉正式生产时,利用升温阶段的信息预估由于装炉量不同等原因所带来的参数变化,预估结束及时对这几组PID基准参数进行在线更新。实例改造结果表明,该智能控制方案简单、有效,完全满足硬质合金真空烧结炉温度的控制要求。     

锌空气电池空气电极催化材料的研究

采用将Li2CO3,电解二氧化锰(EMD)和Co(NO3)2·6H2O混合进行高温固熔反应的合成方法,制备了1种尖晶石型金属氧化物催化材料LiMn2-xCoxO4。通过电化学测试(极化曲线、放电曲线)、X射线衍射分析(XRD)以及扫描电镜(SEM)等方法对电极的微观结构和性能进行了研究。实验结果表明,以LiMn1.95Co0.05O4为催化材料的气体扩散电极具有最好的综合电化学性能。其0.9V极化电位时的最大电流密度可达210mA/cm2AA型(5号)样品电池以100mA电流恒流放电,容量可高达4439mAh。     

90W-7Ni-3Fe纳米晶粉末的瞬时液相强化烧结特征

采用机械合金化(MA)制备了晶粒尺寸为8～18 nm的90W-7Ni-3Fe纳米晶粉末(MA粉末).将粉末注射成形,在1 480～1 500℃经3～5 min瞬时液相烧结.结果表明,采用瞬时液相强化烧结可以得到W晶粒为3～8 μm近全致密的细晶钨合金,显微组织为细小的球形W晶粒均匀地连续分布在纤维状粘结相中,烧结坯具有好的拉抻性能.长时间的传统液相烧结使球状W晶粒迅速粗化,而且密度和强度下降,但延伸率反而增加.在MA粉末中添加微量Y2O3后采用瞬时液相烧结,可以使合金抗拉强度提高到1 055 MPa,延伸率提高到16.5%.     

烧结法赤泥-沥青粉固化剂稳定粉土的路用性能研究

为解决黄河冲积平原地区粉土粘聚力低、水稳定性差等工程应用问题,采用烧结法赤泥和基质沥青为主材制备粉土固化剂(RAC)对粉土进行综合稳定。按5%水泥优选掺量并附加0,2,4,6,8% RAC成型稳定粉土试件,经过标准养护、浸水软化、循环加热、低温冻融、高温自愈等特定试验条件后,进行3d、7d和28d龄期的抗压强度与压缩模量试验,对比分析不同掺量RAC稳定粉土路用性能的变化规律。采用扫描电镜(SEM)分别观察粉土、水泥稳定粉土和RAC稳定粉土的微观结构形貌和孔隙特征,进而探讨固化稳定机理。结合实体工程的应用实践对RAC稳定粉土的路用性能进行测试分析与验证。结果表明：与单掺水泥相比,RAC稳定粉土具有良好的力学性能,2,4,6,8%RAC稳定粉土标准养护3d强度分别提高110%,146%,156%,161%,28d龄期浸水强度损失率均小于20%;当RAC掺量高于4%时,循环加热5次以上可使稳定粉土的强度增长超过140%,低温冻融强度损失率小于15%;试件加载至90%极限荷载,循环加热5次后,2,4,6,8%RAC稳定粉土强度变化率分别是-8.3%,-2.3%,+8.0%,+12.9%。SEM图像显示RAC稳定使粉土形成密实的胶结凝聚体和均匀分布的孔径小于1μm非连通微孔结构,有利于稳定粉土水稳定性和抗冻性的提高;高温条件下沥青组分发生湿润粘结包裹粉土颗粒及水化产物,同时加速扩散填充内部孔隙和微裂缝,实现土体的损伤修复和结构补强。实体工程中RAC稳定粉土结构层取芯测试抗压强度为1.7MPa,压缩模量为1360MPa,路面弯沉为18~23(0.01mm),未出现裂缝、坑槽、松散等损坏现象。     

Selective oxidation of Fe-30Ni alloy in a low-temperature range (433–473 K)

Fe-30Ni alloy specimens were oxidized for 10–240 min at 433–473 K in pure oxygen at a pressure of 1.33×10⁴ Pa. The thickness of oxide films was measured by a multiple-angle-of-incidence ellipsometer. The kinetics of film growth were found to obey a parabolic rate law. The depth-profiling of oxidized surfaces, performed with simultaneous use of Auger electron spectroscopy (AES) and argon-ion sputter-etching technique, reveals that iron component is selectively oxidized and an iron-depeletion zone is formed in the underlying alloy. The thickness of the iron depletion zone increases with increasing oxidation time or oxidation temperature. During surface oxidation of the alloy, the transport rate of iron component in the film is almost equal to the interdiffusion rate in the underlying alloy, indicating the establishment of a steady state. The values of the interdiffusion coefficient, , of the underlying alloy estimated from the depth-composition profiles are more than 10 orders of magnitude as large as the values extrapolated from the lattice diffusion data of the corresponding alloy obtained at high temperature. The enormously large values of may be explained in terms of the vacancy (monovacancy or divacancy)-enhanced lattice diffusion mechanism.     

Microstructure and properties of WC-8Co cemented carbides prepared by multiple spark plasma sintering

In this study, WC-8Co cemented carbides were prepared by spark plasma sintering. When the samples sintered at 1300℃ were cooled to room temperature, the samples were sintered multiple times at 1250℃. The changes in microstructure and mechanical properties of WC-8Co cemented carbides prepared by multiple spark plasma sintering were studied. The hardness of cemented carbides increased in the first two sintering, reaching 16.5 GPa. However, the hardness decreased seriously in the last two sintering. The attenuation rates of hardness were 6.2% and 2.5% due to the abnormal coarse grains. Furthermore, the crack path along the grain boundary was almost straight, causing a decrease in the indentation fracture toughness of cemented carbides. Additionally, the grains of cemented carbides were abnormally coarsened, and the morphologies of grains became unstable due to multiple sintering.