A 2-D FINITE ELEMENT MODEL SIMULATION OF THE MELTING PROCESS OF Al-Ti ALLOY IN VACUUM INDUCTION FURNACE WITH COLD CRUCIBLE(VIFCC)

The development of a numerical model for the melting process of Al--Ti alloy targetmaterial in vacuum induction furnace with cold crucible (VIFCC)was described. It isa two--dimensional computational methodology to calculate electromagnetic field, heattransfer field and fluid flow field. Based on the aid of the finite element method withthe commercial software--ANSYS, a superimposition method of a layer of copper anda slit to simulate the VIFCC melting process was used. The method was effectiveto save large quantity of memory and computing time. Meanwhile, a temperaturedistribution profile during the melting process was obtained. Validity of the model wasconfirmed by comparison between the result from calculation and those from directmeasurement by optical pyrometer and indirect investigation by ingot macrostructure.A relatively good agreement was found. Further, a nearly directional solidificationstrvcture was obtained under properly controlling the cooling rate and heating power.Therefore, such model d     

空心钨极中心负压电弧基础特性研究

为了提高传统钨极惰性气体保护(Tungsten inert gas,TIG)焊电弧的能量密度和热源边界的能量梯度,保证焊接热输入均衡,规避输入能量分散,提出空心钨极中心负压电弧焊接方法,设计并构建空心钨极中心负压电弧焊接系统,介绍系统的组成及操作方法。利用高速摄像机拍摄空心钨极中心负压电弧的宏观形态,进行定点焊接烧蚀试验,并对阳极表面熔池尺寸和焊接接头的宏观形貌进行分析。试验结果表明,在电弧自身刚性的作用下,空心钨极中心负压电弧能够稳定地建立于空心钨极和阳极工件之间;与传统TIG焊电弧相比,在宏观形态上,空心钨极中心负压电弧的弧柱沿径向收缩,呈现拘束状,空心钨极的尖端呈现白炽状态;在焊接接头的宏观形貌上,空心钨极中心负压电弧对应焊接接头的熔深大,熔宽小,焊缝成形好。     

中高牌号无取向硅钢的铸态组织及夹杂物形貌浅析

在实验室首次模拟CSP流程生产出中高牌号的无取向硅钢，对铸坯的铸态组织及夹杂物形貌、大小及类型作了初步讨论。     

混凝土材料宏观结构形貌的分形解析

从分形集与分形空间的属性,分析了混凝土材料宏观结构形貌的分形特征,用改变粗视化度的测试方法,测试了石子最大粒径较小的泵送混凝土和粒径较大的干硬性混凝土断面集料边界的分形维数,用盒计数方法测试了两种混凝土的断面集料状态、碱集料反应裂纹以及公路桥梁冻害后的裂纹的分形维数.研究表明,石子最大粒径较小的泵送混凝土集料边界分形维数较高,达到1 9232,粒径较大的干硬性混凝土普通混凝土集料边界分形维数较低,仅为1 4549,但其集料的盒维数较高,达到1 9817.碱集料反应裂纹以及公路桥梁冻害后的裂纹均具有非常显著的分形特征,用分形解析描述混凝土这一宏观结构特征是十分有效的方法.     

变形温度对TA15合金组织和性能的影响

研究了变形温度对原始坯料为片状组织的TA15合金显微组织和性能的影响.随着变形温度(1030～930℃)的降低,合金的室温抗拉强度、延伸率及断面收缩率均增加.β区变形的镦粗试样为片状组织,在剧烈变形区和自由变形区,1080℃变形时β晶粒的动态再结晶程度比1030℃高.两相区变形镦粗试样的显微组织为过渡型组织,难变形区和剧烈变形区及自由变形区组织差别较大.     

洪灾综合风险结构与综合评价方法(Ⅰ)宏观方面

从洪灾形成的成灾模式入手,探讨了洪灾综合风险的宏观结构特征.从洪水灾害风险形成机制的角度出发,应用灾害学的研究理论探讨洪水灾害的风险性,建立由致灾因子的危险性、孕灾环境的脆弱绝对性、承灾体易损相对性及用于洪灾风险宏观评价的灾情损失评估所组成的洪灾综合风险分析的宏观结构,并给出了相应量化的分析概念模型.     

Material stirring during FSW of Al–Cu: Effect of pin profile

Friction stir welding (FSW) joins the material in solid state, and it gets evolved as a new and effective technique to join dissimilar materials such as aluminum and copper. FSW tool design and configuration critically affect the joint quality. This study has evaluated the effect of different pin profiles used during FSW of AA5754 Al alloy and commercially pure copper in a butt configuration on the microstructure, material movement, and microhardness for the different joints. The joining is performed through the different pin profiles of cylindrical, taper, cylindrical cam, taper cam, and square shape at the rotational and welding speed of 900?rpm and 40?mm/min respectively. Among all joints, the square pin profile provides good joining and microhardness. Square tool pin profile facilitates good amount of mixing at nugget zone, which consequently increases the hardness. The material movement in square tool pin profile joint is also studied on the longitudinal plane to understand the effect of pulsating and stirring action on the material mixing pattern in dissimilar FSW. It is evident that the softer material in the stir zone gets more stirring, and the flow lines are clearly visible for the stirred material.     

电弧增材制造TC4钛合金宏观晶粒演化规律

由于电弧增材制造是目前众多增材制造方法中的研究热点之一,且TC4是研究最广泛的钛合金,因此本工作研究了电弧增材制造TC4直壁墙的宏观组织演变。首先通过单道单层实验修正双椭球热源模型的形状参数,应用修正后的模型模拟四组直壁墙成形过程中的温度场及温度变化速率,通过模拟结果分析组织的演变规律。直壁墙底部为等轴晶组织,上部为柱状晶组织。低焊接电流有助于等轴晶的形成,但等轴晶区的尺寸及等轴晶的大小与线能量密度无关。     

UPVC的塑化性能分析研究

对典型的硬PVC(简称UPVC)塑化曲线进行了解析,并从微观结构和宏观结构方面加以解释,研究了树脂平均聚合度、润滑剂、抗冲改性剂CPE、加工助剂ACR对UPVC的塑化性能影响。     

电脉冲肝育细化CuAlNi合金的宏观组织与铸态形状记忆效应

为细化晶粒和改善组织,用电脉冲孕育技术制备了CuAlNi记忆多晶合金,对未孕育和孕育处理合金的宏观组织进行了分析,测试了未孕育和孕育合金铸态形状记忆效应。结果表明：电脉冲处理使多晶CuAlNi合金铸锭的宏观组织得到明显改善,几乎由完全的等轴晶区构成,铸锭集中缩孔大大减小,合金的晶粒尺寸显著细化,脉冲孕育电压,频率,脉冲施加时间和铸模种类是影响孕育效果的因素,电脉冲孕育处理后材料铸态的形状记忆效应得到明显提高。