Role of tool pin profiles on wear characteristics of friction stir processed magnesium alloy ZK60/silicon carbide surface composites

Poor friction and wear resistance are the major drawbacks that restrict structural applications of ZK60 magnesium alloys. The surface properties of magnesium alloy can be enhanced by reinforcing particles in the surface using friction stir processing (FSP). Tool pin profile is the significant process parameters which influences the material flow, particle breakups and its distribution in the processed zone. In this study, an attempt was made in order to understand the major effects of tool pin profiles namely, cylindrical thread (CT), plain cylindrical (PC), plain tapered cylindrical (PTC) and square (SA) pin profiles on the microstructure characteristics and particle distribution of friction stir processed/silicon carbide particle surface composites. The surface composites fabricated by plain tapered cylindrical pin profile yield superior properties which is attributed to the higher shear force and balanced state of material flow and heat generation in the processed zone. The formation of smaller grains and hardness enhancement due to dispersion strengthening are the main causes to get better wear resistance of friction stir processed/silicon carbide particle magnesium alloy.     

Synthesis and properties of bio-waste-based hydroxyapatite via hydrothermal process

In this study, a facile hydrothermal method is applied to produce hydroxyapatite (HA) particles using egg shells as calcium precursors and fruit waste extracts (banana peel) as biomolecular templates at 150 °C for a reaction time period of 12 hours (h) and 24 hours. The sintering of the green samples of hydroxyapatite were conducted at 1250 °C in air for 2 h. The results showed that pectin extracted from banana peel extracts assisted in regulating crystal growth to obtain homogeneous hydroxyapatite powder, with higher purity observed for 24 h hydrothermal reaction time. Fourier-transform infrared spectroscopy (FTIR) spectra revealed the presences of phosphate (PO₄³⁻) and hydroxyl (OH⁻) groups in the powders. A relative density of 89.6 % was achieved for sintered hydroxyapatite compacts produced via hydrothermal method for 24 h. The sintered body was characterized by having high Vickers hardness of 5.35 GPa and good fracture toughness of 1.23 MPa√m, suitable for biomedical application.     

Microstructural evolution and mechanical properties of CoCrFeNiMnTix high-entropy alloys

This study was conducted to investigate the effect of titanium addition on the microstructure and properties of an equitaomic CoCrFeNiMn high-entropy alloy. Homogenized microstructures of CoCrFeNiMnTi_x (x = 0.1 and 0.3) alloys consist of face-centered cubic phase; however, addition of more titanium led to formation of a (chromium, titanium)-rich σ phase in CoCrFeNiMnTi_0.4 alloy. The average electron hole number calculations indicate the higher possibility of σ phase formation by adding more titanium. Furthermore, addition of an atom like titanium with a larger atomic radius in comparison with other elements can affect stability of face-centered cubic structure. Chromium and manganese has a destabilizing influence on the single face-centered cubic phase and manganese may reject chromium to facilitate the formation of a (chromium, titanium)-rich phase in alloys containing more than 5.5 at.% titanium (x>0.3). The mechanical properties revealed an improvement in strength without losing the ductility drastically by adding titanium up to 5.5 at.% (x = 0.3). Nevertheless, the strength remarkably increased and ductility significantly decreased in CoCrFeNiMnTi_0.4 alloy due to formation of brittle σ phase in the microstructure.     

Influence of heat treatment and aging on microstructure and mechanical properties of Mg‐1.8Zn‐0.7Si‐0.4Ca alloy

In order to optimize the aging treatment of Mg‐1.8Zn‐0.7Si‐0.4Ca alloy, different times and temperatures of solid solution and age hardening were applied to the alloy specimens. Microstructures and mechanical properties of the specimens were investigated using the optical microscopy, field emission scanning electron microscopy equipped with an energy dispersive x‐ray spectrometer, x‐ray diffraction, hardness, and shear punch tests. The lowest hardness and strength were achieved by solution treating of the alloy at 500 °C for 8 h, presenting the optimal condition for solution treatment of the alloy. The microstructural examinations revealed three different precipitates consisting of CaMgSi, Ca₂Mg₆Zn₃, and Mg₂Si in the solid solution specimens. It was found that the highest peak hardness and strength are obtained by aging the alloy at 150 °C for 16 h. This condition was confirmed by differential scanning calorimetry (DSC) tests performed on the solid solution and aged specimens.     

The effect of retrogression and re‐aging treatment on mechanical and tribological features of AA7075 aluminium alloy

In this study, T651‐applied AA7075 alloy was subjected to retrogression and re‐aging (RRA) process. Various retrogression temperatures (180 °C, 280 °C, 370 °C) and times (15 min, 30 min, 90 min) were used to determine the effects of temperature and time on the mechanical and tribological properties of the AA7075 alloy. All re‐aging stages were performed at 120 °C for 24 hours. Retrogression and re‐aging‐applied specimens were characterized by scanning electron microscope, transmission electron microscope, x‐ray diffraction, Charpy V‐notch impact and tensile tests. Brinell hardness measurements and ball‐on‐disc type tribometer measurements by using AISI 316 ball as a counterpart have also been conducted. Grain boundary precipitates in the T651‐applied specimen was transformed from continuous to the discontinuous structure after retrogression and re‐aging process. Continuous MgZn₂ precipitates at grain boundaries were disintegrated and re‐precipitated along the grain boundaries. The sizes of intragranular precipitates have become coarsened by comparison with the T651 condition. Hardness, tensile strength and wear resistance were decreased whereas impact toughness values were increased with increasing retrogression temperature and time. The best wear resistance was obtained in the sample treated at 180 °C for 15 minutes.     

Study of the influence of the structural grain size on the mechanical properties of technical materials

The mechanical properties of technical materials depend on their structure. They are influenced not only by their chemical composition, but particularly by the structural grain size. Significant changes in the mechanical behaviour of materials are related both to surface and volume properties, and not only in the field of mechanical parameters. A wide range of physical and chemical parameters changes as well. Nano‐materials are the materials, the structural grain size of which is in the dimensional area from 10^?9 to 10^?7 m. Nano‐particles and nanostructures are thus so small that their behaviour is affected by atomic forces, properties of chemical bonding, and quantum phenomena. The wave nature of the very small particles begins to manifest itself. The aim of the authors is to contribute by their paper to the solution of the problems in the field of material engineering. This means to investigate the specifics in the behaviour of technical materials depending on the change in the structural grain size towards the nano‐areas, as well as the design and use of new techniques of mathematical and physical modelling including the operative measurement method.     

The effect of titanium addition on the microstructure,mechanical and tribological properties of Ni3Si alloys prepared by powder metallurgy method

Ni₃Si alloy with different content of titanium was fabricated by powder metallurgy method. The microstructures, hardness and tribological properties of the alloys were investigation. The results showed that pure Ni₃Si alloy was composed of β₁‐Ni₃Si phase and γ‐Ni₃₁Si₁₂ phase, and Ni₃Ti phase formed with titanium addition. The hardness of the alloy decreased with the increasing titanium content. The friction coefficient of pure Ni₃Si alloy increased with the increasing load, while the friction coefficient of the alloy with titanium addition decreased. The wear rates of the alloys were all increased with increasing load, and the alloy with 5 % titanium addition had the best wear resistance properties. The wear mechanisms of the alloys were abrasive wear at low load, and the wear mechanisms changed to oxidative wear at high load.     

Shear analysis of rice husk ash (RHA) reinforced tin-0.7-copper composite solders on electroless nickel/immersion silver (ENIAg) surfaces

In this study, the mechanical performance of the rice husk ash-reinforced tin-0.7 copper composite solder was investigated. 0.01 wt.%, 0.05 wt.% and 0.1 wt.% of rice husk ash (RHA) were added to the solder matrix to prepare the composite solders. In order, to replace the costly electroless nickel immersion gold surface finish on the copper substrate, the effect of electroless nickel immersion silver (ENIAg) as the surface finish was studied. The differential scanning calorimetry (DSC) analysis showed that the composite solder exhibited lower melting temperature relative to the plain solder owing to the inclusion of rice husk ash. Shear strength analysis was carried out to investigate the influence of rice husk ash and electroless nickel immersion silver surface finish on the shear strength of the developed composite solders. The results proved that the rice husk ash failed to enhance the shear strength of tin-0.7 copper lead-free solder with the plain solder exhibiting the highest shear strength.