基于Workbench的修井作业车吊卡有限元分析

为了提高高温条件下修井的作业效率及自动化程度,设计了一种新型自动吊卡,并对吊卡关键部位进行了强度分析.在确定修井机吊卡结构和工作原理的基础上,利用Solidworks对吊卡体进行建模,并利用ANSYS Workbench有限元软件对吊卡载荷状况进行模拟加载及分析计算,得到了吊卡的静力学强度、形变状态和疲劳寿命的分析结果,并获得了应力云图及相应数据.仿真结果表明,吊卡的静力强度、疲劳寿命有限元计算结果符合工作要求,稳定可靠,可为吊卡的工程应用提供参考.     

基于全量补偿算法的结构损伤识别

频率和振型是反应结构动力特性的主要模态参数,文中对损伤结构的频率和振型进行了研究。通过实测损伤结构的频率和振型,利用矩阵理论修正理论有限元模型,使之与实测损伤结构的频率和振型一致;将修正的理论有限元模型表达成单元刚度矩阵与损伤因子的线性组合,把损伤识别问题转化为组合系数的识别问题。给定损伤因子的合理取值范围,用优化方法求解损伤因子。通过对十跨桁架结构的数值仿真,仅用结构的前5阶频率和振型就能很好的识别结构的损伤,且该方法不需要对实测振型进行归一化处理,具有较强的实用性。     

PCF1420高效反击锤式破碎机转子系统的模态分析

采用SolidWorks软件对PCF1420反击锤式破碎机转子系统进行三维建模,并对有限元仿真模态进行分析,求出前20阶固有频率和振型.通过对比分析,得知锤子和销轴对转子固有频率和振型的影响较大.对磨损改进后的转子进行了固有频率分析,得知改进后固有频率变化不大,改进可以进行.计算分析结果为破碎机转子的结构改进和优化设计提供了参考依据.     

Hydrocarbon condensation modelling to mitigate fluid coker cyclone fouling

FLUID COKING is a continuous process that thermally converts heavy hydrocarbons, such as oil sands bitumen, to lighter and higher‐value products by horizontal spray injection onto a fluidized bed of hot coke particles. The cyclone sections of commercial fluid coker reactors experience fouling during typical operation, which limits unit run lengths. The main objective of this work is to improve fluid coker reliability by proposing cyclone fouling mitigation strategies based on practical operation modifications. This study developed a process simulation in Aspen Plus to establish the combined impact of vapour‐liquid equilibrium, endothermic thermal cracking reactions, pressure changes, and overall fluid dynamics in the selected fluid coker control volumes. The hydrocarbon composition was defined by applying an assay characterization of distillation data for representative hydrocarbon streams. Case studies were performed to determine the sensitivity of the predicted temperatures and hydrocarbon condensate flow rates for: (a) the burner‐to‐fluid coker transfer line temperature; (b) the hot coke flow rate; (c) hot coke entrainment from the freeboard region; and (d) scouring coke flow rate in the horn chamber. The scouring coke flow rate was identified as the most promising process lever to mitigate fluid coker cyclone fouling.     

Influence of the Workpiece Stiffness on the Electromagnetic Sheet Metal Forming Process into Dies

Electromagnetic sheet metal forming is a high speed forming process using pulsed magnetic fields to form metals with high electrical conductivity such as aluminum. Thereby, workpiece velocities of more than 300 m/s are achievable, which can cause difficulties when forming into a die. The kinetic energy, which is related to the workpiece velocity, must be dissipated in a short time slot when the workpiece hits the die; otherwise undesired effects, for example rebound can occur. One possibility to handle this shortcoming is to locally increase the stiffness of the workpiece. A modal analysis is carried out in order to determine the stiffness of specific regions of the workpiece so that an estimation concerning the feasibility of the desired geometry is possible in advance without doing cost and time consuming experiments. Thereby, the desired geometry of the workpiece will be fractionized in significant sectors. This approach has to define the internal force variables acting on the cutting edge, which are required to constrain the numerical model. Finally, a method will be developed with the objective of calculating the stiffness of each sector. The numerical results will be verified by experiments. This article was presented at Materials Science & Technology 2006, Innovations in Metal Forming symposium held in Cincinnati, OH, October 15-19, 2006.     

圆锯片的有限元模态分析

针对金属冷热锯机锯片在锯切轧件过程中出现的振动问题 ,利用 MSC/ NASTRAN有限元软件 ,计算分析了各种参数对锯片模态的影响。从而为锯片的设计及其制造工艺的确定提供了可靠的参考依据 ,为最终解决生产中的实际问题发挥了重要作用     

新型组合式金刚石圆锯片性能研究

提出一种切割幅面达到其直径2／3的新型组合式金刚石圆锯片基体。应用有限元分析软件ANSYS，针对直径Ф1800mm的新型组合式金刚石圆锯片，分析、计算其固有频率、变形和应力分布情况对工作性能的影响，并与普遍应用的金刚石圆锯片固有频率、振型、应力分布等进行比对分析。结果表明：组合式金刚石圆锯片最大变形0．2mm，表现在切向；最大第一主应力0.13920E＋08Pa，表现在辅助轮与切割外环接触部分及水槽处；固有频率及振型与普通金刚石圆锯片相近，能够满足加工质量要求。     

模态分析技术及其在锻压工程中的应用前景

本文介绍了模态分析技术的概念、目的、内容和方法,论述了模态分析技术在锻压工程中的应用前景,以及它在建立锻压机械动态设计理论中的作用。     

三维强化抛光振动台的试验模态分析与有限元分析

对三维强化抛光振动台的初始结构模型进行试验模态分析，获得了各阶模态参数，分析其结构动力特性，并与有限元模态分析结果进行对比，验证了有限元模型的正确性。进而为实现结构的优化设计提供依据。     

超声珩磨振动系统动态设计

对超声珩磨振动系统传递原理及振动系统的设计方法进行了研究.运用有限元动力学分析方法对超声珩磨振动系统进行了模态分析以及谐响应分析,得到了弯曲振动圆盘、振动子系统的谐振频率以及油石座的谐振位移.实验测试较好地验证了理论分析结果,解决了振动系统传统设计中周期长、成本高、匹配性能差等问题,为超声珩磨的推广应用提供了新的研究思路与方法.