Stripping of copper coatings from steel in Cr(VI)-free commercial bath

In this work the electrochemical characteristics of copper and steel in chromate, cyanide, and phosphate baths as well as in a commercial bath (ENSTRIP S-180), in the absence of chromium and cyanides were determined. Average rates of copper coatings stripping from steel in the above mentioned baths and the baths influence on the morphology of steel surfaces were described. It was found that the commercial bath ENSTRIP S-180 could be successfully used for stripping of copper coatings from steel elements.     

Synthesis of hybrid nanocomposites based on new triazeno copolymers and montmorillonite used for detecting metal ions

The modern synthesis of novel functional materials with improved properties includes that of hybrid nanocomposites composed of inorganic nanoparticles and organic derivatives, where controlling the molecular structure at atomic and macroscopic dimensions is a key factor, with a major effect on performance. An extension of this approach to the field of nanocomposites containing photopolymers with triazene groups attached on a methacrylic backbone could be of great interest in the future development of chemosensors and photoresists, among others. Photopolymer/clay nanocomposites were prepared by in situ free radical copolymerization of 1‐(phenyl)‐3‐(2‐methacryloyloxyethylcarbamoyloxyethyl)‐3‐methyltriazene‐1 or 1‐(p‐methoxyphenyl)‐3‐(2‐methacryloyloxyethylcarbamoyloxyethyl)‐3‐methyltriazene‐1 and vinyl acetate or styrene in solution and in the presence of 3 and 5 wt% of organically modified montmorillonite. The characterization of the nanocomposites and pure copolymers was achieved through ¹H NMR and Fourier transform infrared spectroscopy, gel permeation chromatography, thermogravimetric analysis, X‐ray diffraction, atomic force microscopy and fluorescence analysis. The morphologies and properties of the nanocomposites are dependent on the nature of the triazene, on the co‐monomer structure and on the organoclay content. Also, the fluorescence response of these nanocomposites towards certain metal ions (Fe³⁺, Cu²⁺, Hg²⁺, Ni²⁺) in dimethylformamide solution was investigated. The effect of uranyl ions on the fluorescence intensity of the nanocomposites in solution or as films could be exploited in the development of ‘turn‐off’ or ‘turn‐on’ chemosensors for this type of analyte. Triazeno copolymer/organophilic montmorillonite nanocomposites with exfoliated (not completely exfoliated) or exfoliated and intercalated structures exhibit distinct characteristics concerning their fluorescence behaviour, a higher sensing ability towards certain target compounds (Fe³⁺, UO₂²⁺) being evidenced for those incorporating 3 wt% organoclay in solution and as films. Copyright © 2010 Society of Chemical Industry     

Development of colorimetric analytical methods to monitor quaternary amine grafted surfaces

Quick and simple colorimetric analytical techniques were developed to monitor functionalization of surfaces with quaternary amine bearing polymers as complementary qualitative tests to the traditionally used antimicrobial test protocols. First, an established antimicrobial quaternary ammonium salt (QAS) was chosen as a probe compound and an acrylol functional group was introduced (acrylol‐QAS) to facilitate its polymerization with acrylic monomers. Surface graft polymerization was carried out with methyl methacrylate (MMA) and acrylol‐QAS on cotton fabric surface. The success of graft polymerization, durability after repetitive aqueous extraction, and the effect of crosslinking agents on the durability and extent of polymerization were tested with a fluorescein spot and a bromophenol solution test. The results of these colorimetric analytical methods were in perfect agreement with those of antimicrobial tests, XPS, and SEM analysis. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Scaling-up of the electrodeposition process of nano-composite coating for corrosion and wear protection

The codeposition of hard nanoparticles into metal matrix electrodeposits usually leads to the increase of the coating hardness and abrasion resistance and causes a change to the microstructure of the deposits leading to more compact, nanostructured coatings with an increased corrosion resistance. Very often the laboratory scale results are not easily transferable to an industrial scale due to the introduction of new process variables such as the geometry and the dimensions of the component to coat.The aim of the present work was the study, in laboratory scale, of nano-composite nickel matrix coatings containing SiC nanoparticles and the transfer of this technology in industrial scale. The deposits have been produced using a Watts type bath containing 20 g/l of nanoparticles, under galvanostatic conditions using a current density of 2 A/dm². The deposits have been studied regarding their microstructure, abrasion and corrosion resistance. Based on the satisfactory results of the laboratory tests, the second part of this work contains the scaling-up and the industrialization of the process and the electrodeposition of the composite coating on ship propeller models and profiles as well as on train axles. The prototype parts were tested under actual working conditions.     

Site‐Selectively Coated,Densely‐Packed Microprojection Array Patches for Targeted Delivery of Vaccines to Skin

Densely packed dry‐coated microprojections are shown to deliver vaccines to targeted locations within the skin that are rich in immune cells, thus inducing protective immune responses against a lethal virus challenge. Selectively limiting the antigen coating to the tips of the projections, which penetrate the skin, would significantly reduce the amount of vaccine required in immunization. In this paper a simple technique, dip‐coating the microprojections, is introduced to meet this goal. By increasing the coating solution viscosity, an otherwise strong capillary action is mitigated and the desired controlled coating length on projections is achieved. Following application to the skin, most of the coated vaccine material is rapidly released from the projections (82.6% in mass within 2 min) to the target locations within the skin strata and a potent immune response is induced when a conventional influenza vaccine (Fluvax) is tested in a mouse model. The utility of this coating approach to a variety of molecules representative of vaccines (e.g., chicken egg ovalbumin (OVA) protein, DNA, and fluorescent dyes) is demonstrated. These collective attributes, together with the simplicity of the approach, position the dip‐coating method for practical utility in large vaccination campaigns.     

金红石型钛白粉在醇酸调和漆中的应用

醇酸调和白漆常使用锐钛型钛白粉作为颜料,但涂膜的耐候性和使用寿命不尽如人意,改用耐候性更好的金红石型钛白粉作为着色颜料,在保光性、保色性、耐久性等方面都有大幅提高,是值得大力推广的第二代醇酸调和漆。     

Impact of the coating process on the molecular structure of starch‐based barrier coatings

Molecular analysis of starch structure can be used to explain and predict changes in physical properties, such as water vapor and oxygen barrier properties in packaging materials. Solution casting is a widely used technique to create films from starch formulations. This study compared the molecular properties of these standard films with those of experimental coatings applied to paper in laboratory‐scale and pilot‐scale trials, with all three techniques using the same starch formulation. The results revealed large differences in molecular structure, i.e., cross‐linking and hydrolysis, between films and coatings. The main differences were due to the shorter drying time allowed to laboratory‐scale coatings and the accelerated drying process in pilot trials owing to the high energy output of infrared dryers. Furthermore, surface morphology was highly affected by the coating technique used, with a rougher surface and many pinholes occurring in pilot‐scale coatings, giving lower water vapor permeability than laboratory‐scale coatings. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41190.     

Relation between the plasma characteristics and physical properties of functional zinc oxide thin film prepared by radio frequency magnetron sputtering process

The ZnO thin film was deposited on a glass substrate by a RF reactive magnetron sputtering method. Results showed that plasma density, electron temperature, deposition rate and estimated ion bombardment energy increase with increasing applied RF power. Three distinct power regimes were observed, which are strongly correlated with plasma properties. In the low-power regime, the largest grain size was observed due to slow deposition rate. In the medium-power regime, the smallest grain size was found, which is attributed to insufficient time for the adatoms to migrate on substrate surface. In the high-power regime, relatively larger grain size was found due to very large ion bombardment energy which enhances the thermal migration of adatoms. Regardless of pure ZnO thin film or ZnO on glass, high transmittance (> 80%) in the visible region can be generally observed. However, the film thickness plays a more important role for controlling optical properties, especially in the UV region, than the applied RF power. In general, with properly coated ZnO thin film, we can obtain a glass substrate which is highly transparent in the visible region, is of good anti-UV characteristics, and is highly hydrophobic, which is highly suitable for applications in the glass industry.     

Development of new processes to protect zinc against corrosion,suitable for on-site use

Protection against corrosion of metals is well known as an important issue in numerous fields. In all cases, the improvement of durability of these metals has to be connected to the development of environmentally friendly processes. Sol–gel protective coatings have shown excellent chemical stability and enhanced corrosion resistance for zinc substrates. Further, the sol–gel method, used as technique of surface protection, showed the potential for the replacement of toxic pre-treatments. This paper highlights the recent developments and applications of silane based sol–gel coatings on zinc substrates. Then, the challenges for industrial transfer of the developed process are also discussed because this process presents a disadvantage for on-site use, which is the too time-consuming thermal treatment. So, the goal of this study was to determine the convenient experimental conditions to reduce the duration of heat treatment of the hybrid sol–gel layer, compatible with the severe industrial requirements, without reducing the protection against corrosion. To reach this objective, a correlation between the results of chemical analyses and the protection against corrosion efficiency was established.