Preparation of core–shell structured alumina–polyaniline particles and their application for corrosion protection

Polyaniline (PANI) was synthesized by chemical oxidative polymerization of aniline (ANI) in the presence of alumina (Al₂O₃) particles. The polymerization of ANI occurred preferentially on the surfaces of the particles, resulting core–shell structured alumina–polyaniline (Al₂O₃‐PANI) particles. Morphology examination showed that with decreasing of the weight ratio of Al₂O₃/ANI in the reactants, the thickness of the PANI layer increased and changed from an even surface morphology to a particulate morphology. UV–vis and Fourier transformed infrared (FTIR) spectra indicated that there is no chemical interaction between the PANI layer and the Al₂O₃ surfaces. The PANI layer adhered well to the particles and can be used as anticorrosive fillers for polymer coatings. Enhanced corrosion protection performance was achieved for the emeraldine base (EB) form of PANI deposited Al₂O₃ particles (Al₂O₃‐EB) filled epoxy coating on carbon steel in 3.0 wt % aqueous NaCl solution. The particles demonstrate both excellent corrosion protection performance and lower cost, which will be of great importance in practical applications. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4372–4377, 2006     

Structure evolution of conductive polymer composites revealed by solvent vapor induced time-dependent percolation

The authors of this paper synthesized a series of amphiphilic triblock copolymers of polystyrene-b-poly(ethylene glycol)-b-polystyrene (PS-PEG-PS) having different PEG/PS ratios with nearly identical molecular weights of the entire copolymers. The interfacial interactions in the composites consisting of carbon black and the copolymers can thus be tailored. When these conducting composites are exposed to certain solvent vapors, their electrical resistances greatly increase, showing the gas sensitivity. The present work indicated that this switching behavior is controlled by the structural relaxation of the composites because matrix swelling acts as the main mechanism. The response time has been correlated with absolute temperature by Arrhenius equation, and the estimated activation energy reflects mobility of the fillers involved in the solvent induced expansion of the surrounding polymer. Therefore, by using the gas sensibility of the conductive composites, the structure evolution of the composite materials in solid state and the effect of filler/matrix interfacial interaction on the relaxation property of the matrix polymer has been inspected. It was found that lower activation energy represents stronger interfacial interaction in case good solvent of the matrix was used for the test.     

Electromagnetic properties of ferroelectric-ferrite ceramic composites

The NiFe₂O₄ and Pb(Zr_0.52Ti_0.48)O₃ ceramic composites are prepared by conventional solid state reaction method. The microstructural and morphological properties of the composites are studied by X-ray diffraction analysis and scanning electron microscopy. Results indicate that the ferrite and piezoelectric phases can co-exist in the composites. The relationship between the dielectric constant and frequency (40 Hz–40 MHz) as well as temperature is also investigated. It is noted that the transition temperature of the composites is about 380 °C. A double electric hysteresis loop is observed in our composites. The magnetic properties are relatively weak according to the magnetic hysteresis loop. With increase in the content of the ferrite phase, the permeability increases. The electromagnetic properties of the as-prepared composites are tunable according to the content of the NiFe₂O₄ phase.     

Electrooptic studies on polymer‐dispersed liquid‐crystal composite films. III. Poly(methyl methacrylate‐co‐butyl acrylate)/E7 and poly(methyl methacrylate‐co‐butyl acrylate)/E8 composites

Composite films composed of poly(methyl methacrylate‐co‐butyl acrylate) (PMMABA) and nematic‐type liquid crystals E7 and E8 (commercial products from E. Merck, Darmstadt, Germany) were prepared through solvent casting in chloroform. The morphology and electrooptic responses were studied. Scanning electron microscopy observations showed that the liquid‐crystal phase (E7 or E8), as larger, elongated, interconnected cavities, was continuously embedded in a spongelike PMMABA matrix. At a specific level of the liquid‐crystal (E7 or E8) loading (30/70 wt %), the effects of the voltage, temperature, and frequency of an applied alternating‐current electric field on the transmittance of the composite films were measured with a He–Ne laser (wavelength = 632.8 nm). The results were interpreted in terms of the aggregation structure, interfacial interaction, and solubility of the liquid crystal in the matrix polymer. The results indicated that, under these experimental conditions, the output could be controlled to a desired level by the selection of suitable liquid crystals to prepare polymer‐dispersed liquid‐crystal, electrooptic, active composite films with a response time of the order of only milliseconds or less. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Swelling properties of chemically modified oil palm empty fruit bunch based polyurethane composites

In this study, the diffusion of various types of solvent in oil palm empty fruit bunch/polyurethane composites, produced from chemically modified empty fruit bunches, was investigated. The solubility parameters and polymer–solvent interaction parameters of the produced composites were determined. The void contents of the composites were also determined before swelling tests to eliminate the free solvent present in the system. From the results obtained, we found that the diffusion of the solvents was dependent on the compatible group available and the voids present in the system. The solubility parameters of the empty fruit bunch/polyurethane composites with different degrees of chemical modification were 11.6 and 11.7 (cal/cm^?3)^1/2. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

A comparative study of short nylon fiber—Natural rubber composites prepared from dry rubber and latex masterbatch

A novel method for the preparation of short nylon fiber–natural rubber composites was developed in which short fibers chopped to approximately 6 mm were incorporated in the latex stage and processed into sheet form. By this method, mixing cycle time was reduced without compromising the fiber dispersion. Fiber breakage during mixing was reduced. The new composites when compounded with a dry bonding system based on hexamethylenetetramine, resorcinol and hydrated silica (HRH) showed improved modulus, tensile strength and abrasion resistance compared to conventional composites. Tear strength, resilience, and compression set were similar to the conventional composites. SEM analysis indicated better interaction between matrix and fibers in the case of latex master batch. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermal and mechanical properties of epoxy composites reinforced by a natural hydrophobic sand

If a low weight percentage of crude fine fillers can improve properties of polymer materials directly without complicated chemical treatment process involved, it will be significant for many industrial applications. Our previous study indicated that a kind of Cancun natural sand could be an effective filler material for polymer composites. In this current work, the epoxy composites reinforced by this kind of natural sand particles were prepared and thermal and mechanical properties of the composites containing up to 5 wt % of the sand particles were characterized. Results showed that the highest flexural strength appears in the epoxy composite containing 1 wt % sand particles. A damage model was used to interpret the flexural properties, which showed an acceptable agreement with the experimental results. The glass transition temperature, high temperature storage modulus, and dimensional stability of the sand/epoxy composites monotonically increased with the addition of the sand particles. The sand particle/epoxy composites also displayed a noticeable enhancement in thermal conductivity. Theoretical analysis showed that in addition to conduction, other heat transport mechanisms played roles in the improved heat transmission through the composites. As a natural porous micron-scale material, Cancun sand has the potential for applications in cost-effective composites with enhanced mechanical and thermal properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Green and self-lubricating polyoxymethylene composites filled with low-density polyethylene and rice husk flour

Polyoxymethylene (POM) composites filled with low-density polyethylene (LDPE) and rice husk flour (RHF) were prepared by injection molding. The POM/5 wt % LDPE/7.5 wt % RHF composite exhibited the lowest wear rate, whereas the coefficient of friction remained low, and the POM/5 wt % LDPE/5 wt % RHF composite had the best mechanical properties. X-ray diffraction analysis was carried out, and the worn surfaces were examined with scanning electron microscopy. The results showed that the addition of the filler reduced the crystallinity degree of the POM composites. The main wear mechanism for unfilled POM was adhesion, whereas for the POM composites, wear seemed to occur mainly by fatigue and abrasion. It was experimentally confirmed that the POM composite filled with LDPE and RHF, which is well-performing, low-cost, and environmentally friendly, could be a potential material for tribological applications. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of temperature on the optical and electro-optical properties of poly(methyl methacrylate)/E7 polymer-dispersed liquid crystal composites

Experiments on the effect of temperature on the optical and electro-optical behaviors of polymer-dispersed liquid crystals (PDLCs) are considered. Composite films composed of poly(methyl methacrylate) (PMMA) and the nematic-type liquid crystal (LC) E7 were prepared by solvent casting in chloroform. The PDLC film contained droplets of E7 from 10 to 80 wt % in a PMMA matrix. Morphological studies illustrated the formation of isolated droplets of LC due to phase separation, and their homogeneous distribution increased with increasing E7 content. Thermo-optical studies showed an increase in the nematic–isotropic transition temperature of composites, which indicated preferential solvation during the phase-separation process. The electro-optical characteristics were studied under the conditions of an externally applied square wave electric field with a He–Ne laser (λ = 632.8 nm) as a light source. The responses improved as the E7 content in PMMA increased. Semipermanent memory effects were noticed in composites at higher temperatures. Changes in the transmittance due to thermal variations provided the possibility of using such a device as a temperature sensor. The results obtained indicate that under these experimental conditions, the output can be controlled to the desired level by the selection of a suitable loading of LC to prepare PDLC electro-optically active composite films with a response time on the order of only a few milliseconds. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008