PHYSICAL SIMULATION OF INTERFACIAL CONDITIONS IN HOT FORMING OF STEELS

1.~nonNUInericalmodellingbythefiniteelement(FE)methodhasbecomeaneffectiveandeconomyicmeansforsimulatingmetalfoeingprocesses.However,accuratemodellingdemandsthecorrectdefinitionandinputsofthedataforthethermalandphysicalpIDPertiesoftheworkpieceandtoolmaterials,theboUndaryconditionsattheworkpiece--toolinterfaceandinotherareas,inadditiontoappropriatemeshgenerationandnumericalsolutions.Althoughmostofthematerialdataareavailable,thedataforinterfacialheattransferandfrictionconditions,Whichhavesubst…     

New inverse method for identification of constitutive parameters

A new inverse method by coupling iSIGHT and ABAQUS was proposed to determine the constitutive parameters of Al2O3sf/LY12 composite deforming at elevated temperature. It combined the merits of the f＇mite element simulation and optimization technique. The direct model was simulated with finite element code ABAQUS. The inverse problem associated with the identification of the constitutive parameters was expressed as a least square optimization problem. The direct simulation and the parameters optimization were implemented in iSIGHT integrated environment. The aim was to match the output of the direct simulation with the experiment data. The capability of the proposed inverse method was demonstrated through the identification of constitutive parameters of Al2O3sf/LY12 composite. The proposed new inverse method is also applicable to other parameters identification which is hardly determined through experiments or direct analytical method.     

Properties of Co-doped N-type FeSi2 processed by mechanical alloying

Iron-silicide was produced with a mechanical alloying process and consolidated through vacuum hot pressing. The as-milled powders were of metastable state and fully transformed into the ß-FeSi₂ phase through subsequent isothermal annealing. The as-consolidated iron silicides consisted of an untransformed mixture of α-Fe₂Si₅ and ?-FeSi phases and a partially transformed β-FeSi₂ phase was found in the low density compact. Isothermal annealing was carried out to induce transformation into a thermoelectric semiconducting β-FeSi₂ phase. The transformation behavior of the β-FeSi₂ was investigated utilizing DTA, SEM, and XRD analyses. Isothermal annealing at 830°C in vacuum led to a thermoelectric semiconducting β-FeSi₂ phase transformation, but some residual metallic α and ?-phases were unavoidable even after 96 hours of annealing. The iron silicide microstructures were investigated using SEM and TEM. The mechanical and thermoelectric properties of the β-FeSi₂ materials before and after isothermal annealing are characterized in this study.     

LD7铝合金热变形行为的实验研究

在G1eeble-1500热模拟试验机上对LD7铝合金试样在变形程度为60％，变形温度为360～480℃、变形速率为0．0l～1s^-1的条件下进行等温压缩试验，然后对其进行固溶处理。根据试验结果分析热变形参数对合金流动应力和固溶之后显微组织的影响，可以得到如下结论：LD7铝合金是动态回复型合金，合金的流动应力随温度的升高而降低，随应变速率的升高而升高；合金的晶粒尺寸随温度的升高而增大，随变形程度和变形速率的增大而减小。     

热压变形对灰口铸铁石墨形态的影响

研究了灰口铸铁(HTl50)在900℃大压下量塑性变形后石墨的分布形态，结果表明：随着压下量的增加，石墨片逐渐趋于平行分布；变形过程中发生了碳的回溶，同时伴随着石墨片的断裂；石墨片体积分数及片间距随压下量的增加而逐渐减少。     

铸态AZ80镁合金高温热变形行为研究

在Gleeble-1500热模拟机上对铸态AZ80镁合金在应变速率为0.005s-1~5s-1、变形温度为200℃~400℃条件下的高温热压缩变形行为进行了研究。结果表明,材料真应力-真应变曲线呈现动态再结晶特征。在温度T≥250℃,试样流变应力行为对应变速率敏感;在低温下T=200℃,应变速率对流变应力影响不大。高温下试样流变应力符合幂指数函数关系,应力指数n为6,热变形激活能Q为220kJ/mol。在高应变速率条件下,试样在变形中的温升是应变量的函数。实验中,Zener-Hollomon参数值大的试样温升明显,而Zener-Hollomon值小的试样变形温度基本保持不变。     

显微组织对Ni-Cr合金热腐蚀行为的影响

采用机械合金化法和真空熔炼法制备了不同显微组织的Ni-20Cr（质量分数，％，下同）合金，并研究其在950℃，75％Na2SO4＋25％K2SO4（质量分数，下同）盐膜下的热腐蚀行为。结果表明：细晶的机械合金化Ni-20Cr合金热腐蚀后表面形成了单一连续的Cr2O3外氧化膜，有效地阻止了硫的向内扩散，延长了热腐蚀过程的孕育期，呈现出较普通晶粒尺寸的熔炼Ni-20Cr合金更好的抗热腐蚀性能。     

高密度钨合金热静液挤压流动粘度的数值计算

采用粘性流体的运动微分方程分析工作介质在锥模中的挤压流动，通过分析工作介质的粘度对热静液挤压的影响，指出了合理的选择工作介质的成分使得粘度适宜，可以使热静液挤压力最小，而且能够避免挤压件缺陷的产生。挤压介质的粘度是关系到坯料变形流动的润滑性能及挤压变形流动性能的关键。在此基础上，给出了挤压介质的粘度的数学关系式，为热静液挤压工艺奠定重要的理论基础。     

石油钻采阀门内壁热丝TIG堆焊

石油钻采专用阀门的使用有耐强腐蚀性要求，制造时需在内壁表层堆焊耐腐蚀材料。此类阀门具有质量大、形状特殊、焊接可达性差，焊接质量要求严格等特点；重点介绍了Fronius热丝TIG焊工艺和ETR全自动堆焊设备在阀门堆焊制造上的应用。     

电机铁芯冲片模冲槽废料回跳问题分析与解决

分析了电机铁芯冲片上嵌线槽在高速冲制过程中废料回弹的原因 ,并从凸、凹模结构形式及润滑油的使用等方面介绍了解决废料回弹的方法。