离子氮化对镀铬层组织与性能的影响

研究了镀铬层经离子氮化后的组织和性能。分别用SEM、电子探针和X光衍射仪观察和分析了复合处理层剖面的组织、结构和成分,试验结果表明:离子氮化能使镀铬层的网状裂纹弥合,可明显提高了镀层表面硬度、结合力和耐蚀性。     

还原气氛下耐高温材料的渗碳破坏

耐热钢在还原性气氛下工作时,常发生粉化剥落现象.经分析与实体零件的宏观与微观组织观察,此现象是因为还原介质渗入,引起合金体积膨胀而产生引力,造成应力裂纹.加入与介质结合力不强的元素铝,有阻碍介质渗入和扩散的作用.     

不同添加剂对AgSnO2In2O3触头材料电性能的影响

采用内氧化法工艺制备了不含添加剂及分别含添加剂CuO或TeO2的3种AgSnO2In2O3触头材料。应用模拟继电器试验设备检测了这3种材料在AC230 V、25 A阻性负载条件下的电寿命、熔焊力、电弧能量、燃弧时间、质量侵蚀率等相关电性能参数,并对检测结果及试验后铆钉触头样品进行了分析。研究发现:与不含添加剂的AgSnO2In2O3材料相比,添加剂CuO对材料的电寿命影响不大,而添加剂TeO2明显提高了材料的电寿命;含添加剂的两种材料的熔焊力和电弧能量均有了不同程度的降低,但它们的质量侵蚀率却明显增加。     

水泥散装无人值守系统数据管理

数据的实时性、准确性、全面性和灵活性是水泥散装无人值守高效、稳定、可靠运行的保证。本文主要以某水泥集团散装技改为例,讨论散装无人值守系统中运用的技术手段和对数据的管理。     

划痕法测Ni—P合金镀层结合力的研究

本文用划痕法测定了Ni-P合金镀层的结合力;观察了划痕侧面镀层的失效形式;分析了三种评定结合力的参数。结果指出,临界载荷L_C、平均应力σ_A用于评定Ni-P镀层的结合力是有条件的,而B-W公式存在的问题更多。     

Cutting force estimation in sculptured surface milling

Cutting force milling models developed up to now are mostly used for planar milling using end-mills. Only a reduced number of models applying ball-end mills have been developed. Furthermore these models usually only consider horizontal surface machining, even though the main application of ball-end mills is sculptured surface machining. This article proposes a model that is able to estimate the cutting forces in inclined surfaces machined both up-milling and down-milling. For this purpose a semi-mechanistic model has been developed that calculates the cutting forces based on a set of coefficients which depend on the material, the tool, the cutting conditions, the machining direction and the slope of the surface.A coordinate transformation has been included in order to consider the slope milling case with different cutting directions.The model has been tested on two materials, an aluminum alloy Al7075-T6 and a 52 HRC tool steel AISI H13. Validation tests have been carried out on inclined planes using different slopes and different machining directions.The results provide errors below 10% in most of the cases and both the value and shape of the predicted forces adjust the measured cutting force.     

EFFECT OF ALLOY ELEMENTS ON QUASIEQUILIBRIUM MICROSTRUCTURE IN Fe-Mn-Ni-Cr STEELS

The microstructures of Fe-Mn-Ni-Cr steels with medium carbon and the effect of alloy ele-ments on them have been investigated by means of X-ray diffraction quantitative phase ana-lyses,metallography and hardness tests.The volume fraction of martensite in steels quenchedat 1100℃ can be expressed as:f_M~(1100)=162.643-15.482Mn-7.36Ni-4.286(Cr+Mo+V)Based on this expression,the quasi-equilibrium microstructure diagram has been obtained.Itis shown that the effect of Mn on the austenite stability is greater than that of Ni.The equiva-lent [Ni]=2.104Mn+Ni and equivalent [Cr]=Cr+Mo+V.The driving force for martensite transformation at M_s point has been calculated to hedrastically decreased by element Mn.     

QUASI-EQUILIBRIUM MICROSTRUCTURES AND EFFECT OF ALLOY ELEMENTS IN Fe-Mn-Ni-Cr STEELS

本文利用X射线定量相分析及金相观察和硬度测试,考察了中碳Fe-Mn-Ni-Cr钢的组织及合金元素的作用。建立了经1100℃淬火后的马氏体体积分数与合金成分的定量关系式; f_M~(1100)=162.643-15.482Mn-7.36Ni-4.286(Cr+Mo+V)并在此基础上给出了亚平衡组织图。结果表明,Mn稳定奥氏体的作用大于Ni的作用。Ni和Cr当量分别以[Ni]=2.104Mn+Ni,[Cr]=Cr+Mo+V表示。计算了M_S点处的马氏体相变驱动力,指出Mn具有强烈降低相变驱动力的作用。     

冷拔内螺纹管拉拔力的有限元计算方法

本文基于三维弹塑性大变形有限元分析理论,通过对内螺旋凸筋管冷拔成形过程进行有限元仿真,建立增量步与拉拔力的关系,提出了拉拔力的计算方法.经实验验证,理论计算值与实测值相吻合,可为拉拔模具和工艺参数的设计提供参考.     

Net shape formation of sub-micron alumina with reduced flaws by high-speed centrifugal compaction process

A new compacting method for powder materials is presented. High-Speed Centrifugal Compaction Process (HCP) utilizes centrifugal force of about 10,000 g for the compaction. HCP is suitable for net shape compaction of fine sub-micron and nano-powders. HCP possesses a unique compacting mechanism that is different from other colloidal processes including Pressure Casting (PC), and has a number of useful characteristics. HCP has a higher compacting speed than PC, wide applicability for net shape formation, as well as a defect removing function. Because of homogeneous and flawless green microstructure, HCP alumina shows superior sinterability and higher strength and hardness than most of other aluminas. This article is based on a presentation made in the symposium “The 3rd KIM-JIM Joint Symposium on Advanced Powder Materials“, held at Korea University, Seoul, Korea, October 26–27, 2001 under auspices of The Korean Institute of Metals and Materials and The Japan Institute of Metals.