Parametric optimization of multiwalled carbon nanotube-assisted electric discharge machining of Al-10%SiCp metal matrix composite by response surface methodology

The demand for miniaturized products having a glossy surface or nano-level surface is increasing exponentially in automobile, aerospace, biomedical, and semiconductor industries. The mirror-like surface finish has generated a need to develop advanced machining processes. The addition of powder particle into electric discharge machining (EDM) oil is considered a promising technique to achieve surface integrity at the miniaturization level. In this research, the Al–10%SiC_p metal matrix composite (MMC) has been machined after mixing the appropriate amount of multiwalled carbon nanotubes (MWCNTs) into the EDM dielectric fluid. An advanced experimental setup has been designed and fabricated in the laboratory for conducting the experiments. This proposed technology is called nano powder mixed electric discharge machining (NPMEDM). The input parameters of NPMEDM are also optimized using central composite rotatable design (CCRD) based on response surface methodology (RSM) in order to obtain the best surface finish and material removal rate (MRR). The MRR has been increased by 38.22% and surface finish has been improved by 46.06% after mixing the MWCNTs into the EDM dielectric fluid. The results indicate that the combination of parameters A5, B5, C5, and D5 might have produced maximum MRR, whereas A1, B1, C1, and D3 have produced minimum surface roughness (SR).     

Dynamic response of Kevlar®29/epoxy laminates under projectile impact-experimental investigation

This authors of this article investigated the dynamic response of woven Kevlar®29/epoxy laminates subjected to the impact loading. The cylindrical aluminum foam projectile and steel projectile were used to exert the impulse on the laminates. Deformation/failure modes, deflections, strain histories, and failure mechanisms were obtained and discussed. The results showed that with the high toughness of Kevlar fiber, the deformation modes of the laminates exhibited some characteristics similar to the metal panel, such as large global deformation. The failure mechanisms like matrix failure, fiber splitting, and fibrillation were observed. These micron failures led to the macroscopic delamination and fracture of the laminates.     

Photocatalytic activity of a new composite material of Fe (III) oxide nanoparticles wrapped by a matrix of polymeric carbon nitride and amorphous carbon

Polymeric carbon nitride was synthesized from urea and doped with Cu and Fe to act as co-catalysts. The material doped with Fe was a new composite material composed of Fe(III) oxides (acting as a co-catalyst) wrapped by the polymer layers and amorphous carbon. Furthermore, the copper doped material was described in a previous report. The photocatalytic degradation of the azo dye direct blue 1 (DB) was studied using as photocatalysts: pure carbon nitride (CN), carbon nitride doped with Cu (CN-Cu) and carbon nitride doped with Fe (CN-Fe). The catalysts were characterized by Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), by X-ray photoelectron spectroscopy (XPS) and Brunauer–Emmett–Teller method (BET), etc. The adsorption phenomenon was studied using the Langmuir and Freundlich models. For the kinetic study, a solution of 500 mg L^?1 of DB1 was treated with each catalyst, visible light and H₂O₂. The dye concentration was measured by spectrophotometry at the wavelength of 565 nm, and the removal of the total organic content (TOC) was quantified. BET analysis yielded surface areas of 60.029, 20.116 and 70.662 m²g^?1 for CN, CN-Cu and CN-Fe, respectively. The kinetics of degradation were pseudo-first order, whose constants were 0.093, 0.039 and 0.110 min^?1 for CN, CN-Cu and CN-Fe, respectively. The total organic carbon (TOC) removal reached the highest value of 14.46% with CN-Fe.     

Removal of vanadium from wastewater by multi-walled carbon nanotubes

Nitric acid heating reflux modified multi-walled carbon nanotubes (HMWCNTs) were used for the removal of vanadium(V) in aqueous solution. The removal rate of vanadium(V) decreased with the increase of the initial vanadium(V) concentration and the solution pH, and increased with the increase of reaction time, HMWCNTs amount and solution temperature. The adsorption equilibrium and dynamic kinetics fitted the Langmuir adsorption isotherm and pseudo-second order models. The results obtained by scanning electron micrography and Fourier transform infrared spectroscopy analysis revealed that the hydroxyl and carboxyl functional groups are mainly responsible for the vanadium adsorption. This study showed that the HMWCNTs proved to be a considerable adsorbent for the removal of vanadium from wastewater.     

Dynamic stability of modified strain gradient theory sinusoidal viscoelastic piezoelectric polymeric functionally graded single-walled carbon nanotubes reinforced nanocomposite plate considering surface stress and agglomeration effects under hydro-thermo-electro-magneto-mechanical loadings

In this article, dynamic stability analysis of the viscoelastic piezoelectric polymeric nanocomposite plate reinforced by functionally graded single-walled carbon nanotubes (FG-SWCNTs) based on modified strain gradient theory (MSGT) is explored. The viscoelastic piezoelectric polymeric nanocomposite plate reinforced is subjected to hydrothermal and electro-magneto-mechanical loadings. The viscoelastic piezoelectric polymeric nanocomposite plate is rested on viscoelastic foundation. Uniform distribution (UD), various functionally graded (FG) distribution types such as FG-V, FG-X, and FG-O are considered for single-walled carbon nanotubes (SWCNTs). The extended mixture approach is applied to estimation of the elastic properties. The equations of motion are derived by Hamilton's principle. The resonance frequency or the parametric resonance is obtained then dynamic stability region is specified. There is a good agreement between the present work and the literature result. Various parametric investigations are performed for the influences of the small scale parameters, direct and alternating applied voltage, magnetic field, viscoelastic foundation coefficients, and aspect ratios on the dynamic stability region of the viscoelastic piezoelectric polymeric nanocomposite plate. The results indicated that SWCNT agglomeration and surface stress have significant effects on the dynamic stability region and the parametric resonance. Dynamic stability region increases with increasing of thickness to width ratio, magnetic field, applied voltage, static load factor, viscoelastic foundation parameters, and surface density constant, and decreasing of length to width ratio and residual surface stress constant. Also, the dynamic stability region shifts to lower parameter resonance with increasing of temperature and moisture changes. The results can be employed for design of micro-electro-mechanical systems and nano-electro-mechanical systems.     

Molecular‐Level Design of Hierarchically Porous Carbons Codoped with Nitrogen and Phosphorus Capable of In Situ Self‐Activation for Sustainable Energy Systems

Hierarchically porous carbons are attracting tremendous attention in sustainable energy systems, such as lithium ion battery (LIB) and fuel cell, due to their excellent transport properties that arise from the high surface area and rich porosity. The state‐of‐the‐art approaches for synthesizing hierarchically porous carbons normally require chemical‐ and/or template‐assisted activation techniques, which is complicate, time consuming, and not feasible for large scale production. Here, a molecular‐level design principle toward large‐scale synthesis of nitrogen and phosphorus codoped hierarchically porous carbon (NPHPC) through an in situ self‐activation process is proposed. The material is fabricated based on the direct pyrolysis of a well‐designed polymer, melamine polyphosphate, which is capable of in situ self‐activation to generate large specific surface area (1479 m² g^?1) and hierarchical pores in the final NPHPC. As an anode material for LIB, NPHPC delivers a high reversible capacity of 1073 mAh g^?1 and an excellent cyclic stability for 300 cycles with negligible capacity decay. The peculiar structural properties and synergistic effect of N and P codopants also enable NPHPC a promising electrocatalyst for oxygen reduction reaction, a key cathodic reaction process of many energy conversion devices (for example, fuel cells and metal air batteries). Electrochemical measurements show NPHPC a comparable electrocatalytic performance to commercial Pt/C catalyst (onset potential of 0.88 V vs reversible hydrogen electrode in alkaline medium) with excellent stability (89.8% retention after 20 000 s continuous operation) and superior methanol tolerance.     

Human‐Finger Electronics Based on Opposing Humidity‐Resistance Responses in Carbon Nanofilms

Carbon nanomaterials have excellent humidity sensing properties. Here, it is demonstrated that multiwalled carbon‐nanotube (MWCNT)‐ and reduced‐graphene‐oxide (rGO)‐based conductive films have opposite humidity/electrical resistance responses: MWCNTs increase their electrical resistance (positive response) and rGOs decrease their electrical resistance (negative response). The authors propose a new phenomenology that describes a “net”‐like model for MWCNT films and a “scale”‐like model for rGO films to explain these behaviors based on contributions from junction resistances (at interparticle junctions) and intrinsic resistances (of the particles). This phenomenology is accordingly validated via a series of experiments, which complement more classical models based on proton conductivity. To explore the practical applications of the converse humidity/resistance responses, a humidity‐insensitive MWCNT/rGO hybrid conductive films is developed, which has the potential to greatly improve the stability of carbon‐based electrical device to humidity. The authors further investigate the application of such films to human‐finger electronics by fabricating transparent flexible devices consisting of a polyethylene terephthalate substrate equipped with an MWCNT/rGO pattern for gesture recognition, and MWCNT/rGO/MWCNT or rGO/MWCNT/rGO patterns for 3D noncontact sensing, which will be complementary to existing 3D touch technology.     

A Composite Polymeric Carbon Nitride with In Situ Formed Isotype Heterojunctions for Highly Improved Photocatalysis under Visible Light

Introducing heterojunction is an effective way for improving the intrinsic photocatalytic activity of a graphitic carbon nitride (GCN) semiconductor. These heterostructures are mostly introduced by interfacing GCN with foreign materials that normally have entirely different physicochemical properties and show unfavorable compatibility, thus resulting in a limited improvement of the photocatalytic performance of the resultant materials. Herein, a composite polymeric carbon nitride (CPCN) that contains both melon‐based GCN and triazine‐based crystalline carbon nitride (CCN) is prepared by a simple thermal reaction between lithium chloride and GCN. Thanks to the intimate contact and good compatibility between GCN and CCN, an in situ formed heterojunction acts as a driving force for separating the photogenerated charge carriers in CPCN. As a result, CPCN exhibits a significantly improved photocatalytic performance under visible light irradiation, which is, respectively, 10.6 and 5.3 times as high as those of the GCN and CCN alone. This well designed isotype heterojunction by a coupling of CCN presents an effective avenue for developing efficient GCN photocatalysts.     

Carbon Nanotubes Disrupt Iron Homeostasis and Induce Anemia of Inflammation through Inflammatory Pathway as a Secondary Effect Distant to Their Portal‐of‐Entry

Although numerous toxicological studies have been performed on carbon nanotubes (CNTs), a few studies have investigated their secondary and indirect effects beyond the primary target tissues/organs. Here, a cascade of events are investigated: the initiating event and the subsequent key events necessary for the development of phenotypes, namely CNT‐induced pro‐inflammatory effects on iron homeostasis and red blood cell formation, which are linked to anemia of inflammation (AI). A panel of CNTs are prepared including pristine multiwall CNTs (P‐MWCNTs), aminated MWCNTs (MWCNTs‐NH₂), polyethylene glycol MWCNTs (MWCNTs‐PEG), polyethyleneimine MWCNTs (MWCNTs‐PEI), and carboxylated MWCNTs (MWCNTs‐COOH). It has been demonstrated that all CNT materials provoke inflammatory cytokine interleukin‐6 (IL‐6) production and stimulate hepcidin induction, associated with disordered iron homeostasis, irrespective of exposure routes including intratracheal, intravenous, and intraperitoneal administration. Meanwhile, PEG and COOH modifications can ameliorate the activation of IL‐6‐hepcidin signaling. Long‐term exposure of MWCNTs results in AI and extramedullary erythropoiesis. Thus, an adverse outcome pathway is identified: MWCNT exposure leads to inflammation, hepatic hepcidin induction, and disordered iron metabolism. Together, the combined data depict the hazardous secondary toxicity of CNTs in incurring anemia through inflammatory pathway. This study will also open a new avenue for future investigations on CNT‐induced indirect and secondary adverse effects.