Surface treatment for adhesive-bonded joints by excimer laser

In this work a treatment for surface preparation to improve mechanical resistance in adhesive bonding of plastic composites reinforced with fibres and metallic material, has been performed using an excimer laser. The following couplings have been selected to reproduce joints commonly used in the aerospace and automotive industry: CFC (carbon fibre composite) with CFC, CFC with Al 2024T3, Al 99% with Al 99%, GFC (glass fibre composite) with zinc-coated sheet in low carbon steel FeP01. The surfaces have been prepared using an excimer laser, adopting several values of laser parameters. The obtained surfaces have been examined by optical and scanning electron microscope: comparative measures of wetting and roughness have been performed to obtain an accurate characterisation and to select the proper finishes suitable to improve the mechanical resistance of the joints. The results obtained show that laser treatment always improves the final resistance of the joint; notable increases, and no significant surface damages have been highlighted. Better results have been obtained with the Al 99% with Al 99% joints which, with a low number of pulses treatment, have shown an increase of mechanical resistance up to the 70%.     

排气歧管流固耦合仿真与试验

针对发动机排气歧管的断裂问题,对某发动机排气歧管的热负荷进行流固耦合分析,并在台架试验中测量其温度场和应变.考虑热辐射和材料的非线性,建立排气歧管的内流场CFD模型、传热模型和有限元模型,分析得到排气歧管的温度场、应力场和塑性应变云图等.仿真结果与试验结果吻合较好.仿真结果表明排气歧管汇合处的温度最高,塑性应变最大位置与试验测得的断裂危险区域吻合.     

The importance of the compression test procedure for plastic drums for dangerous goods

Packagings for the transport of dangerous goods are tested by four tests:- free fall, leakproofness, hydraulic pressure and stacking. However, the test procedures can be interpreted in different ways, particularly the stacking test. Some test authorities apply a guided load to the top of the package and others, including the LNE in France, use non-guided loads. The objective of recent research carried out at LNE was to evaluate the risk (in terms of stack stability for dangerous goods packagings) if the stacking tests are performed with guided loads rather than non-guided loads. The stacking tests were carried out on a limited number of plastic drums (200 of four types) submitted for qualification testing using the above four tests, with either guided or non-guided loads. From the results we conclude that:

• i for the transport of dangerous goods of Danger Group I, the field of use is not altered when tested by either procedure.
• ii with goods of Danger Groups II and III, the use of either procedure does not alter the position as far as transport is concerned. However, there is a risk in warehousing: the non-guided procedure being preferred.

     

钢管混凝土柱-混合梁节点抗震性能试验研究

提出适用于装配式大跨度组合框架结构的钢管混凝土柱-混合梁节点. 为了研究节点的抗震性能及受力机理,对2个足尺中柱节点试件进行低周往复加载试验. 2个试件分别采用混合梁端型钢翼缘削弱式(RBS)节点以及梁端普通型钢节点. 对2个节点的破坏形态、耗能能力、承载能力、延性以及混合梁的应变分布规律进行对比分析. 试验结果表明,对梁端型钢翼缘的削弱处理可以有效促进试件在翼缘削弱区形成塑性铰,避免梁端焊缝的脆性破坏. 相比型钢未经处理的节点,翼缘削弱节点展现出更好的延性和耗能能力;梁底附加钢筋屈服后的黏结滑移会影响节点的耗能能力,在锚固长度满足规范要求的前提下,应适当增加其配筋率,以防止过早出现附加钢筋屈服后的黏结滑移.     

焊接构造对T型接头超低周疲劳性能的影响

为了研究焊接细节对钢结构超低周疲劳性能的影响,以T型接头为对象,在通用有限元程序Abaqus平台上,开发基于Arlequin算法的结构多尺度计算程序. 利用多尺度算法,开展焊接接头的局部弹塑性有限元分析. 比较焊趾半径、厚钢板未熔透长度及焊趾表面凹凸对局部塑性应变履历的影响,利用Coffin-Manson模型对T型接头的超低周疲劳特性进行定性讨论. 数值计算结果表明,焊趾位置是焊接接头的超低周疲劳易损位置,厚钢板的未熔透长度对焊接部位局部塑性应变的影响不大;焊趾半径对焊趾局部塑性应变有较大的影响,增大焊趾半径可以有效提升钢结构在循环荷载下的超低周疲劳性能;焊趾表面的平整性是影响焊趾局部塑性应变履历的重要因素,尖锐的凹坑会明显降低焊接接头的超低周疲劳性能,磨平的焊趾表面可以减少局部塑性应变,提高接头的超低周疲劳强度.     

装配式凸轮轴滚花连接机理及连接强度研究

装配式凸轮轴与传统凸轮轴相比具有重量轻、加工成本低、材料利用合理等优点。是新型的凸轮轴制造技术, 具有广泛的发展空间。而其连接方法是装配式凸轮轴制造的关键技术。本文基于相异材料的咬合连接理论, 提出了滚花式塑性变形连接机理, 对不同材料、尺寸的滚花式凸轮轴静连接强度及疲劳强度进行了实验研究, 同时分析了滚花连接的不同连接状况以及凸轮压装张紧应力。     

玻璃钢制品拉拔模具的型腔表面处理工艺

玻璃钢制品拉拔工艺是较为先进的制造工艺之一，拉拔模具是决定玻璃钢制品质量好坏的关键。介绍了玻璃钢制品拉拔模具的型腔表面处理工艺，采用该处理工艺能有效地提高玻璃钢制品的质量。     

Microstructures and Plastic Anisotropy of As—Cast Low Carbon Steel Strips

对比研究了低碳钢带铸材不同处理状态钢带和薄板铸坯中不同位置切片的组织特征、晶体学织构和15％工程应变条件下的塑性异向性．结果表明，带铸材试样中存在{111}与{114}特征织构，织构强度均较弱；铸坯切片中存在{111}与{001}特征织构，并且因局部凝固冷速不同存在明显的织构强度差异．两组低碳钢的法向异向性与平均晶粒尺寸的对数之间尽管均存在线性关系，但斜率明显不同．分析表明法向异向性的晶粒尺寸依存性与钢带中织构的强弱有关，由此提出了“有效织构强度比”的概念，从塑性变形理论的角度解释了微观组织对塑性异向性的影响．     

板料激光成形技术

综述了激光成形技术的国内外发展史及其研究现状,分析了激光弯曲成形技术的优点,探讨了激光弯曲成形技术的原理及成形机理,并且论述了激光弯曲成形的影响因素,展望了板料激光成形技术的应用前景。     

基于滑移线理论的一种模型单元

特征单元是模型元法求解塑性加工问题的基础。本文应用滑移线理论的图解法提出并求解出一种特征单元 ,推导出该特征单元形状的确定方法及单元的应力表达式 ,并对单元滑移线场变化规律作出全面定量描述。本文丰富了特征单元库 ,求解同类问题可以直接套用这种单元 ,简化了计算过程