覆铜板用环氧玻璃纤维布含浸性改善一无气泡7628半固化片生产方法

通过对玻璃布的预浸工艺的改进,可大大减少半固化片中气泡的含量,从而提高CCL的品质。     

Production of flexible metal matrix composites reinforced with continuous Si-Ti-C-O fibers by atmospheric plasma spraying

An investigation of the production of aluminum matrix composite sheet reinforced with continuous Si-Ti-C-O fibers was performed by a plasma spraying method. The unidirectionally reinforced Si-Ti-C-O fiber/Al prepreg sheet (300 by 3000 mm, 0.1 to 0.15 mm thick, with 40 vol. % Fiber) was fabricated by plasma spraying under atmospheric conditions. The depth of the oxidation layer formed on the surface of the metal matrix composite (MMC) prepreg sheet was found to be about 200 Å, and this value is almost independent of the atmosphere during plasma spraying. The fibers homogeneously disperse and do not contact each other in the matrix of the MMC prepreg. No damage on the surface of the extracted fibers from the MMC prepreg sheet can be observed. The MMC prepreg sheet was used to produce MMC plate by hot pressing at 640 to 680 °C under 9.8 MPa. The flexural strengths in the longitudinal and transverse directions of the MMC plate pressed at 660 °C were 1.0 and 0.25 GPa, respectively.     

Lateral spreading of fibre tows

In the manufacture of fibre-reinforced polymer composite materials, the standard technology involves an intermediate product, prepreg. To make this, the fibres are unwound from a reel in the form of a continuous bundle, or tow, impregnated with the resin matrix and spread out into a thin flat tape. The fibre tow is pulled through a bath of molten resin, passing over a series of bars in zig-zag fashion. The bars serve to locate the tow, control the tension, spread it laterally (and simultaneously reduce its thickness) and squeeze the resin in. The paper presents a simple theory of this spreading and thinning process, giving the spread width w in terms of the cross-section area A of the tow and the lateral offset of the spreader bar H by the simple explicit formula w=(12AH)^1/3. Simple experiments to check the theory are reported. The theory also gives an estimate of the thickness, which is more important in the impregnation process, but not readily accessible to direct measurement.     

玻璃纤维－环氧树脂预浸料质量控制方法的研究

利用化学分析、红外光谱(IR)、热分析(DSC、TGA)、体积排斥色谱(SEC)等分析技术研究了S2高强玻璃纤维-环氧树脂预浸料在高温(45℃)储存条件下化学特性的变化规律,从而为选择预浸料的质量控制方法提供依据。      

中温固化碳纤维／环氧复合材料研究

介绍中温固化的EM环氧树脂及其复合材料的性能,以及固化工艺和应用情况;对EM环氧树脂体系在湿法预浸料制造过程中的“白化”现象进行了分析探讨,解决了湿法预浸料制作中594固化剂在丙酮中的溶解发白现象。     

连续纤维增强热塑性预浸料制备工艺与发展趋势

总结了国内外连续纤维增强热塑性预浸料的主流浸渍及成型工艺,包括热熔法、溶液浸渍、粉末浸渍、薄膜堆叠、混编法、原位聚合等,对比了不同工艺在原料、设备、加工流程等方面的优缺点,并对热塑性预浸料成型模具的设计与应用进行了讨论;同时,阐述了热塑性预浸料的发展现状,介绍了更加轻量化的浸渍技术以及包括三维连续编织技术在内的多样化的...     

自动铺放过程双马树脂预浸料温度与黏度

通过对自动铺放成型工艺的分析,探索了自动铺带成型过程中预浸料温度对复合材料黏性的影响规律。对影响预浸料温度的热风温度和铺放速度两个因素进行了研究,从理论上建立了热风加热温度和铺放速度与预浸料温度之间的关系,提出了控制预浸料温度的具体实施方案,指导自动铺带成型过程。根据双马树脂预浸料黏度和温度曲线,分别在不同的热风温度和铺放速度条件下进行实验,得到在热风温度为90℃、铺放速度为10~20m/min时,预浸料黏度满足铺覆性要求,验证了预浸料热风温度和铺放速度对复合材料制品质量的影响,为自动铺带工艺提供参考。     

热膨胀工艺硅橡胶芯模对复合材料圆管成型的影响

在建立硅橡胶芯模尺寸及工艺间隙设计公式的基础上,采用硅橡胶热膨胀工艺制备了碳纤维/双马树脂复合材料圆管,考察了不同厚度硅橡胶芯模对成型过程温度分布及预浸料铺层内部树脂压力的影响,并分析了圆管的成型质量。结果表明：硅橡胶芯模的厚度对温度分布影响较大,厚度为5mm时,温度分布比较均匀;铺层内的树脂压力能够达到设计压力,但不...     

纤维层内树脂流动的空气耦合超声无损检测

采用空气耦合超声无损检测仪, 对部分浸润预浸料中树脂沿纤维层厚度方向的浸渍流动进行了实时检测研究。首先将部分浸润预浸料放置在真空袋中, 然后固定在扫描机构上, 抽真空, 考察在一个大气压作用下不同时刻树脂的浸润流动情况, 通过C扫描图片实时、 快速检测出树脂的浸润流动变化, 并应用达西定律计算了碳纤维网架的渗透率。同时, 将观察区域截取试样制备成金相分析试样, 通过显微分析验证了C扫描图像分析的准确性。结果表明, 空气耦合超声C扫描方法是检测预浸料中树脂沿纤维层厚度方向流动的一种快速和有效的方法。