McDowell模型改进及1070钢棘轮效应的预测

利用McDowell 模型对1070 钢比例和非比例循环加载条件下的棘轮效应进行了预测,通过对McDowell模型的修正,为McDowell 模型中的单轴参数Ai引入了与塑性应变累积相关的演化方程,改进后的McDowell 模型能精确的预测具有拉压平均应力的单轴棘轮效应,具有平均应力的拉扭比例加载,常轴向应力的扭转循环,非比例循环载荷以及多重步骤加载条件下单轴平均应力变化的棘轮效应,改进的模型对较大循环数的棘轮效应也能给予较好的描述。     

颗粒形状对复合材料单轴棘轮行为及其细观塑性变形特征的影响

在细观有限元模型基础上 , 利用 ABAQUS有限元程序对具有不同颗粒形状(球形、 立方体、 短棱柱和短圆柱)的 SiC P/ 6061Al 合金复合材料的单调拉伸行为和单轴棘轮行为进行数值模拟 , 讨论颗粒形状对复合材料棘轮行为的影响。 结果表明: 颗粒形状对复合材料的弹性模量、 单拉行为和单轴棘轮行为均有较大影响。 在所讨论的几种颗粒形状中 , 球形颗粒的增强效果最弱 , 抵抗棘轮变形的能力最差 ; 不同短棱柱颗粒的增强效果与其拥有的棱边数有关 , 即五棱柱颗粒的增强效果最好 , 然后随棱边数的增加逐渐下降 , 最后接近于短圆柱形颗粒。通过有限元分析结果讨论了不同颗粒形状下基体的细观塑性变形特征及其演化规律 , 这些结果有助于分析该类复合材料损伤和失效机制。      

Strain ratcheting and stress relaxation around interference‐fitted single‐holed plates under cyclic loading: experimental and numerical investigations

Longitudinal strain ratcheting and stress relaxation in interference‐fitted single‐holed plates were investigated both experimentally and numerically. In the experimental part single‐holed plates made from Al‐alloy 7075‐T6 were force‐fitted with oversized pins to create 1% and 2% nominal interference fit sizes. Then these plates (specimens) were instrumented with dynamic strain gauges in longitudinal direction around the hole to measure the strain during interference fit and strain ratcheting during subsequent cyclic loading. In the numerical part, 2D finite element code has been written to simulate the interference fit process and subsequent cyclic loading to obtain strains and stresses around the force fitted hole. To predict the strain ratcheting, Ohno–Wang kinematic hardening model was applied for simulation of stress/strain path. The strain ratcheting predicted from the finite element code and experimental test results were compared. The results showed that there is a good agreement between the measured and numerically evaluated strains, and the strain ratcheting is bigger for higher cyclic load level, but it is smaller for larger interference size.     

AZ91D室温环境棘轮及其低周疲劳行为

通过AZ91D室温环境应力控制下的低周疲劳试验,对铸造镁合金棘轮及其低周疲劳行为进行了研究,讨论了室温环境下材料的应力循环特性、棘轮行为、塑性应变范围、全应变范围等疲劳参量随载荷水平和加载历史的变化规律,同时基于平均应力修正对材料的应力-寿命曲线进行了讨论。研究结果表明:AZ91D在室温环境下的应力循环呈循环硬化,材料的棘轮行为和塑性应变范围、全应变范围等疲劳参量依赖于载荷水平和加载历史,另外考虑平均应力修正后的应力-寿命曲线预测效果有明显改观。     

Channel cracking during thermal cycling of thin film multi-layers

This paper describes mechanisms that can lead to film channel cracking, even in scenarios when layer thickness is small. Computational models are used to illustrate conditions that lead to the introduction of channel cracks and their subsequent cycle- or time-dependent propagation. Results for elastic structures with periodic features are briefly reviewed to illustrate that small low-modulus sections promote cracking in adjacent layers because they allow for the release of strain energy in adjacent sections with high residual stress. Inelastic deformation in layers adjacent to the cracked layer may also act to increase the channel crack driving force, by allowing for increasing displacements that serve to release strain energy. Two inelastic mechanisms form the primary focus in this effort: rate-independent plasticity and creep. Analyses of a cracked film on an elastic-plastic layer reveal pronounced cyclic displacements (as known as ratcheting) when the misfit thermal strain amplitude in the ductile layer exceeds twice its yield strain. Similar behavior occurs in cracked films on layers susceptible to creep. Simulations are presented for both isolated cracks and periodic arrays of cracks, and illustrate that the likelihood of cracking grows dramatically with time. In both inelastic regimes, the upper limit on deformation is dictated by the residual stress in the elastic layer and the substrate dimensions. These results are discussed in the context of analytical models developed elsewhere and potential experiments.     

Ratcheting progress at notch root of 1045 steel samples over asymmetric loading cycles: Experiments and analyses

The present study examines ratcheting response of steel samples with various notch diameters through conducting several cyclic tests. Ratcheting strain values were measured through strain gauges mounted at different distances from the notch root. Local ratcheting at the notch region was highly influenced by notch diameter, notch shape, distance from the notch root, and magnitude of the nominal mean/amplitude of loading cycles. Nominal force‐controlled cycles were kept below the yield point and the Neuber's rule accommodated for the maximum/minimum local stress components along those local strains measured through the strain gauges at the notch region. Plastic strains at the vicinity of notch root over loading cycles were further accumulated by means of the Chaboche hardening model. The local ratcheting strain while progressed at the notch root plastic zone over loading cycles resulted in mean stress relaxation controlled by the model.     

Prediction of asymmetric cyclic‐plastic behaviour for cyclically stable non‐ferrous materials

Investigation on asymmetric cyclic‐plastic or ratcheting behaviour of non‐ferrous materials has received relatively little attention compared with ferrous materials. Ratcheting behaviour of materials is generally simulated using isotropic‐kinematic hardening models; however, for materials showing cyclically stable response, isotropic hardening is often not accounted for the constitutive modelling. A methodology based on Chaboche's isotropic‐kinematic hardening (CIKH) model with the consideration of genetic algorithm for optimization of initial estimates of the CIKH parameters is used in this study. The investigated plastic responses incorporate both symmetric strain‐controlled hysteresis loops and ratcheting behaviour. The suggested approach satisfactorily predicts the reported plastic response of cyclically stable non‐ferrous alloys based on aluminum, zirconium, and titanium.     

Modeling cyclic ratcheting based fatigue life of HSLA steels using crystal plasticity FEM simulations and experiments

This paper develops a plastic ratcheting based fatigue failure model for HSLA steels from a combination of results from experiments and finite element simulations using crystal plasticity constitutive relations. It predicts the nucleation of major cracks in the microstructure in ratcheting. Subsequently, the total life is limited by the growth of ductile fracture in the microstructure, which is factored in by comparing the simulated results with experiments. A crystal plasticity based FEM (CPFEM) model is used in this paper to predict the local plastic strain in the microstructure which plays a role in the ratcheting life. Orientation imaging based microstructural information (orientation and misorientation distributions) is incorporated in CPFEM. The model proposed has the ability to represent a range of behavior from low and high cycle behavior in the life models. The predictions from it are found to be in excellent agreement with experimental data.     

Ratcheting of 304 Stainless Steel Alloys subjected to Stress‐Controlled and mixed Stress‐ and Strain‐Controlled Conditions evaluated by Kinematic Hardening Rules

The present study predicts ratcheting response of SS304 tubular stainless steel samples using kinematic hardening rules of Ohno–Wang (O–W), Chen‐Jiao‐Kim (C–J–K) and a newly modified hardening rule under various stress‐controlled, and combined stress‐ and strain‐controlled histories. The O–W hardening rule was developed based on the critical state of dynamic recovery of backstress. The C–J–K hardening rule further developed the O–W rule to include the effect of non‐proportionality in ratcheting assessment of materials. The modified rule involved terms , and in the dynamic recovery of the Ahmadzadeh–Varvani (A–V) model to respectively track different directions under multiaxial loading, account for non‐proportionality and prevent plastic shakedown of ratcheting data over multiaxial stress cycles. The O–W model persistently overestimated ratcheting strain over the multiaxial loading paths. The C–J–K model further lowered this overprediction and improved the predicted ratcheting curves. The predicted ratcheting curves based on the modified model closely agreed with experimental data under various loading paths.     

Uniaxial TimeDependent Ratcheting of SS304 Stainless Steel at High Temperatures

The uniaxial timedependent strain cyclic behaviors and ratcheting of SS304 stainless steel were studied at high temperatures (350 ℃ and 700 ℃). The effects of straining and stressing rates, holding time at the peak and/or valley of each cycle in addition to ambient temperature on the cyclic softening/hardening behavior and ratcheting of the material were discussed. It can be seen from experimental results that the material presents remarkable time dependence at 700 ℃, and the ratcheting strain depends greatly on the stressing rate, holding time and ambient temperature. Some significant conclusions are obtained, which are useful to build a constitutive model describing the timedependent cyclic deformation of the material.