基于CAE的平流式换热器无模成型工艺开发

为实现高效的平流式换热器柔性弯曲制造,避免模具对制品的损伤,采用仿真与试验相结合的方法实现平流式换热器无模弯曲工艺开发.与传统的换热器绕弯成型技术相比,该成型过程无须弯曲模,而是通过控制换热器两端的运动轨迹实现弯曲成型,改变相应的运动轨迹能实现不同的弯曲半径.在成型原理分析的基础上,建立无模弯曲成型过程的有限元仿真模型,并基于仿真结果确定合理的弯曲速度、夹头长度和中性层半径等工艺参数.设计并制造无模弯曲成型试验装置,并研究翅片结构等因素对成型质量的影响.     

Particular behavior of spindle thermal deformation by thermal bending

Thermally induced errors reduce the accuracy in precision machining, and a great deal of research has been presented on compensation for these errors in machine tools. However, during the transition period after commencing or stopping spindle rotation, thermal deformation behavior is very complex. In particular, the y-directional movement of the vertical machining center cannot be explained by thermal expansion alone because of the relationship between deformation and temperature. Thermal bending that is generated from the thermal gradient in the structure causes this movement. In the research described in this paper, a theoretical explanation and an experimental verification is given for the particular behavior of spindle thermal deformation. As it is not easy to map the relationship of the compensation model, separation of the steady from the non-steady state in the mapping process is strongly recommended.     

基于光纤传感技术的泥石流冲击力测量系统与反演方法

目前水槽实验一般采用压电式压力传感器测量泥石流冲击力,这种传统测量模式的电信号易受电线阻抗效应的影响,且没有考虑测量装置受冲击变形对测量结果所产生的影响。针对以上问题,基于光纤布拉格光栅(Fiber Bragg Grating,FBG)传感技术,设计了悬臂梁式泥石流冲击力测量系统; 基于泥石流的宾汉体模型和受冲击体的本构关系,构建了包含中心波长最大偏移量、结构材料弹性模量和流深的泥石流最大冲击力反演公式。依据测量系统的力-光耦合效应设计水槽实验,开展了7组不同密度(1.8、1.9、2.0 g·cm^-3)的冲击实验工况。结果表明:①数据之间呈现较好的规律性,光纤布拉格光栅中心波长最大偏移量随着密度的增加而增大,同一密度下光纤布拉格光栅中心波长变化过程与泥石流冲击过程相吻合,从而验证了冲击力反演模型和测量系统之间具有良好的适应性; ②冲击力峰值为30.75～74.06 kPa,冲击力系数为0.92～1.95,与泥石流冲击特性相吻合,进而验证了本测量系统在克服传统压电式压力传感器自身缺陷的同时,亦能实现冲击力的稳定可靠测量。     

基于LINUX的卷板机数控系统的研究与开发

论述了开放式数控系统的特点和要求，在比较了开放式数控系统3种结构类型的基础上，通过分析卷板机加工工艺的特点，提出了基于Linux平台的开放式卷板机数控系统的构想，介绍了基于Linux的卷板机数控系统的体系结构。     

管无芯弯曲中塑性变形规律的研究

通过大量管材弯曲试验,分析了沿弯曲线的切向和管壁厚方向的应力应变状态,给出弯管内、外侧管壁厚变化量和切向应变的近似计算公式。在后续试验的基础上,逐步将修正公式适用于实际生产。同时,为管材弯曲成形机理研究作了相应的基础准备工作。     

中厚板轧机牌坊窗口变形问题的分析

对多年来二重在中厚板轧机制造装配过程中收集的数据进行统计分析，并结合牌坊受力、支持力对牌坊立柱作用产生的弯矩及弯矩使立柱产生挠度等进行论证，剖析轧机牌坊立装后产生“缩腰’’的原因，给设计工作提出了相关的建议。     

Analytical and experimental analysis of deep drawing process for bimetal elements

The paper presents the concepts of solving of deep drawing process for bimetal elements of sheet materials. The inertia forces, plastic hardening behaviour of the deformed material and dynamic stress are utilized in the problems of plasticity. The experimental results and general conclusion are presented at the end of the paper.     

Improvement of flexural bond strength of zirconia-resin cement by surface patterning using sub-nanosecond UV laser

Zirconia is a dental material that shows excellent biocompatibility and high strength in clinical applications. This study aims to evaluate the effects of ultrafast laser applications. The surface nanostructures were classified into three groups. Group 1 was generated using the burst mode, with three different distances between dots: 52 µm (Group 1a), 104 µm (Group 1b), and 156 µm (Group 1c). Group 2 was processed using the scanning mode configuration, with a set of parallel lines. Group 3 was also processed using this scanning configuration creating a set of square-shaped patterning. Group 4 was the control group. After the surface treatments, a pair of zirconia specimens was bonded end to end with resin cement. Flexural bond strength (FBS) test was applied in a universal test machine. Multiple comparisons were performed using a one-way analysis of variance and the Tukey's HSD test. All the samples that were treated with the laser showed higher FBS values than the untreated surface. Using the burst mode, preformed circular-shaped surface on an angle of 90⁰ at 52 µm distance (Group 1a) showed the highest FBS values among all groups (p < .05). Groups 2 and 3 had significantly higher values than 1b and 1c.     

马钢直弧型板坯连铸机的设计

介绍了马钢 2 5 0 mm× 1 40 0 mm直弧型坯连铸机设计指导思想、连铸机主要技术性能指标、工艺流程、设备组成及采取的技术措施 :无氧化浇注 ,连续弯曲矫直 ,二冷区气雾冷却及自动控制 ,在线短定尺二次切割 ,对称式双向出坯 ,防止测量基准移位和台阶式对弧样板等。