单晶高温合金/Al2O3型壳界面行为研究

采用直接浇注法制备金属型壳界面行为试样，其金属为单晶高温合金DD3、DD6，型壳为Al2O3。通过金相显微镜、扫描电镜及能谱分析对试样表面进行研究。结果表明，采用Al2O3型壳铸造出的DD3、DD6单晶铸件外表面光洁，Al2O3型壳可用于DD3、DD6单晶高温合金的熔模铸造工艺。     

Nanostructured component fabrication by electron beam-physical vapor deposition

Fabrication of cost-effective, nano-grained net-shaped components has brought considerable interest to Department of Defense, National Aeronautics and Space Administration, and Department of Energy. The objective of this paper is to demonstrate the versatility of electron beam-physical vapor deposition (EB-PVD) technology in engineering new nanostructured materials with controlled microstructure and microchemistry in the form of coatings and net-shaped components for many applications including the space, turbine, optical, biomedical, and auto industries. Coatings are often applied on components to extent their performance and life under severe environmental conditions including thermal, corrosion, wear, and oxidation. Performance and properties of the coatings depend upon their composition, microstructure, and deposition condition. Simultaneous co-evaporation of multiple ingots of different compositions in the high energy EB-PVD chamber has brought considerable interest in the architecture of functional graded coatings, nano-laminated coatings, and design of new structural materials that could not be produced economically by conventional methods. In addition, high evaporation and condensate rates allowed fabricating precision net-shaped components with nanograined microstructure for various applications. Using EB-PVD, nano-grained rhenium (Re) coatings and net-shaped components with tailored microstructure and properties were fabricated in the form of tubes, plates, and Re-coated spherical graphite cores. This paper will also present the results of various metallic and ceramic coatings including chromium, titanium carbide (TiC), titanium diboride (TiB₂), hafnium nitride (HfN), titanium-boron-carbonitride (TiBCN), and partially yttria stabilized zirconia (YSZ) TBC coatings deposited by EB-PVD for various applications. This paper was presented at the International Symposium on Manufacturing, Properties, and Applications of Nanocrystalline Materials sponsored by the ASM International Nanotechnology Task Force and TMS Powder Materials Committee, October 18–20, 2004, Columbus, OH.     

熔模铸造型壳抗弯弹性模量的研究

依据材料力学、陶瓷材料的有关理论和方法,分别对水玻璃型壳、硅溶胶型壳及其复合型壳在不同温度时的抗弯弹性模量进行了测试研究.结果表明,耐火材料、温度对型壳的弹性模量有较大的影响,硅溶胶型壳和复合型壳的弹性模量值比水玻璃型壳的大.     

Nanoscale Studies of the Early Stages of Oxidation of a TiAl-Base Alloy

The strategy to perform nanoscale studies of the initial stages of oxidation of TiAl involved first gaining some information on the electronic structure of pure TiO₂ surfaces and then on TiAl surfaces before and after oxidation both in low- and high-oxygen potentials. Both materials were studied in atomically-cleaned states generated by repeated sputtering and heating. It was found that the oxygen vacancies created additional defect states in the band gap of stoichiometric TiO₂. The results obtained on TiO₂ were used as fingerprints to study the oxide nucleation. The results on the initial stages of oxidation of TiAl confirm the nucleation of Ti₂O₃ islands of nanometer size and monolayer height in a low-oxygen-pressure environment, whilst a TiO₂ layer developed in an atmospheric environment. The ledges on atomically-cleaned surfaces usually acted as nucleation sites.     

EPS模陶瓷型精密铸造失模工艺研究

针对EPS陶瓷壳型精铸失模时容易裂壳的现象,对EPS消失模精密铸造工艺进行了研究。利用自制的膨胀率检测设备对不同密度的EPS模试样在不同加热温度下的最大膨胀率进行了测试,研究了壳型膨胀与失模温度之间的关系;对陶瓷壳型中EPS模失模时的温度场分布进行测量,发现EPS模试样的密度大小对失模时温度场有着很重要的影响。在试验和分析的基础上,对EPS模失模机制进行了探讨,提出了高温失模机制。高温失模有利于降低失模时对壳型的膨胀作用力,为获得洁净而健全的陶瓷型壳提供了可靠保证。     

石墨的球状生长--球墨铸铁基础理论的最新发展(二)

球形晶体的结晶学条件要求雏晶必须有大量辐射对称的小角分枝;此外,这些小角度分枝应具备“规则分枝”特征（即相同的生长习性与生长速度）。在众多球化理论中,缺陷生长理论较符合球形晶结晶学原理,而石墨的缺陷生长与溶液结晶时的过冷有密切关系,化学成分、冷却速度等工艺因素都通过动力过冷、成分过冷、热学过冷影响石墨螺型缺陷决定最终生长成的石墨形状。对石墨球在奥氏体晕圈（壳）包围下生长过程进行了研究。用彩色金相方法揭示出奥氏体壳的形成过程并将奥氏体壳分为快封闭、慢封闭、不封闭三种类型,讨论了它们与石墨畸变的关系。快封闭的奥氏体壳保证得到圆整的石墨球,慢封闭与不封闭都使石墨形成畸形。     

CAE技术在铸造模具工艺优化中的应用

采用华铸CAE软件对铝合金壳体铸件的金属型铸造过程进行了数值模拟，通过对几种铸造模具工艺方案的数值模拟和实验,优选出了一种最佳的铸造工艺用于生产，成功地消除了壳体铸件生产过程的缩孔、缩松缺陷。模拟结果与实际生产中的情况吻合较好。结果表明：CAE技术能为工艺方案的评价和改进提供科学的依据，能缩短新产品的开发周期，为企业带来了显著的经济效益。     

铁氮共掺杂纳米TiO2的水热法制备及其在可见光下抗菌性能的研究

以硫酸氧钛为前驱体，硝酸铁和盐酸胍作为掺杂的铁源和氮源，采用水热法制备了铁氮共掺杂纳米TiO2粉体。利用XRD、BET对样品进行表征，研究了掺杂后TiO2粉体的晶型、粒径、比表面积等性能。结果表明，所制备的共掺杂TiO2粉体呈黄色，均为锐钛矿相TiO2，经谢尔公式计算其粒径约为10nm，比表面积分布为（135～150）m^2／g。采用紫外．可见光漫反射光谱对样品进行表征，结果表明经过铁氮共掺杂改性后的TiO2具有很强的紫外线的吸收能力，并实现了良好的可见光响应。采用菌落计数法进行了样品抗菌性能的研究，在可见光照射下样品对大肠杆菌表现出良好的杀灭性能。     

芯壳乳液胶粘剂的研究

介绍乙酸乙烯酯－丙烯酸丁酯－丙烯酸芯结构乳液的制备方法，并将它们的性能与均匀共聚乳液作了测试与比较。     

核壳型二氧化钛复合纳米材料研究进展

核壳材料由中心核和外部壳层组成，因其组成、大小、结构的不同，性能优于普通材料。二氧化钛具有优异的光、电和化学等特性可作为理想的核壳材料。从二氧化钛作为核壳型复合纳米材料的核、壳及核壳结构的载体3个方面出发，介绍了核壳型结构的二氧化钛复合纳米材料的分类、制备、性质及应用概况，并对其发展前景及存在问题进行了简要概述。