GRAIN SHAPE EFFECT IN SUPERPLASTIC DEFORMATION

The method controlling grain shape in TMT processing and the effect of grain shape on char-acteristic parameters in superplastic deformation were discussed.The accommodation velocityof grahl boundary sliding,which is the dominant mechanism in superplastic deformation,andthe contribution of each mechanism to the total strain,as influenced by grain shape,were ana-lyzed.Grain shape has been shown to be an essential structural factor for superplasticity.Thenan analysis was made about the effect of grain shape on the region transition strain rate sothat a new concept,critical aspect for superplasticity,was worked out.These predictions werecompared with the measured results in an Al-Zn-Mg alloy.     

冶金工业的发展及其对冶金轧辊的需求

从冶金工业的发展现状可知高质量的轧辊仍是一个很大的市场。高速钢轧辊具有很强的竞争力。离心铸造法生产高速钢轧辊是主要的工艺方法。     

温度、湿度和风速对红外检测绝缘子的影响分析

为研究温度、湿度和风速对红外成像法检测绝缘子的影响,提高绝缘子红外检测的准确性,以110 kV绝缘子串为例,采用有限元分析方法研究温度、湿度和风速对均匀污秽和非均匀污秽条件下绝缘子串温度分布的影响。仿真表明:相同条件下,均匀污秽绝缘子温度略高于非均匀污秽绝缘子温度;温度对绝缘子红外检测影响较小;相对环境湿度显著影响绝缘子温度分布,湿度越低,越不利于检测,容易造成误检,其中相对湿度80%时,零值绝缘子容易被检测;风速对绝缘子温度分布影响较大,风速越大,对绝缘子温度分布影响越大,因此,对绝缘子进行红外检测时,风速不宜大于4 m/s。仿真结果可用于指导电网红外巡检工作,保障绝缘子红外巡检结果的准确性,从而实现电网的安全稳定运行。     

扫描速度对硼铸铁气缸套表面钨极氩弧硬化效果的影响

研究了钨极氩弧扫描速度对硼铸铁表面硬化效果的影响规律。结果表明：扫描速度增加,硬化层宽度、深度减小,而硬度提高,裂纹率增大；硬化层硬度沿层深的分布是从表及里由高而低,在过渡区下降缓慢；沿层宽的分布是层中心最高,向两侧逐渐降低,直至硼铸铁基体达到最低值；在保证不出现裂纹的条件下,硬化层表面的最高硬度值可达61．4HRC,硬化层最高显微硬度值可达1156．4HV0．1；硼铸铁材料采用氩弧热源淬火时,淬硬层与基体之间过渡区明显,硬化区组织为莱氏体,过渡区为马氏体、残余奥氏体和少量石墨。     

高速重负荷磨钢坯砂轮的研制

研制的80m/S高速重负荷磨钢坯砂轮具有强度高,安全可靠,磨削效果好等特点。其磨削效率和磨削比分别为60m/s中速中负荷砂轮的2倍和7倍以上,大大提高了钢坯修磨的质量和产量,并能减轻工人劳动强度,改善劳动条件和环境污染,有利于钢屑回收。     

Ti-26高强钛合金斜轧穿孔工艺研究

研究了Ti-26高强钛合金斜轧穿孔制备管坯工艺。测试了穿制的Ti-26合金管坯的力学性能，用金相显微镜观察了管坯的显微组织，用扫描电镜分析了拉伸断口的形貌。结果表明，采用斜轧穿孔方式完全可以制备Ti-26高强钛合金管坯；在1050℃下，选择合适的轧辊转速和前进角可顺利穿制Ti-26高强钛合金管坯，其管坯的强度为815MPa，延伸率达到13％，断面收缩率达到45％，晶粒度按ASTME标准为6级，比穿孔前细化，断口呈明显的塑性断口，加工管材无需热处理可以直接进行轧制，道次加工率可达45．8％。     

调速控制的轴流式通风机最小能耗运行条件的研究

针对轴流式通风机调速节能的问题 ,从通风机全压方程入手 ,利用最优控制原理 ,推导出了调速控制的轴流式通风机最小能耗运行条件 ,为此类通风机调速节能运行提供了理论依据     

Process Requirements for Cost-Effective Precision Grinding

Costs in precision cylindrical grinding are compared for different abrasives, machines and grinding conditions. The analysis is for repeated batch production. Account is taken of machine cost and abrasive cost. Cost comparisons were based on extensive trials to assess re-dress life against workpiece quality requirements. Experiments show that different workpiece materials require different strategies to reduce costs. Easy-to-grind AISI 52100 and difficult-to-grind Inconel 718 materials were ground at conventional speeds and at high speeds. It is shown that wheel speed affects production rate through acceptable values of re-dress life, removal rate and dwell time. Advantages were gained using vitrified CBN at conventional speed and at high speed. For both materials, vitrified CBN wheels used at high speed, gave better quality at lower cost than conventional abrasives. Wheel costs became negligible and labour costs greatly reduced. Re-dress life trials, usually neglected, are shown to be essential to reduce costs and maintain quality [1].     

变频调速传动系统的电磁兼容分析

在变频调速传动系统中,变频器会产生和受到各种电磁干扰。本文分析了变频调速传动系统的主要电磁干扰源和耦合途径,并阐述了抑制其电磁干扰的措施。     

8098单片机在轧机控制系统中的应用

在轧机速度控制和张力控制中采用8098单片机控制系统，使其速度控制精度和张力控制精度得到明显提高；系统还具有运行可靠、调试与维护方便、组成系统成本低等优点。