AH36钢两相区非平衡凝固路径的数值预测

应用多元合金两相区凝固显微偏析数学模型,对AH36钢在一定冷却条件下的非平衡凝固路径进行了数值计算,获得了相应的局部固相分数与局部温度之间的变化关系,为该钢种对应的连铸浇铸过程仿真及其它凝固过程仿真提供了必要而准确的耦合数据,具有重要的理论意义和广泛的适用性.     

Au/In等温凝固焊接失效模式研究

研究了Au/In等温凝固芯片焊接的失效模式,对每种失效模式的失效原因进行了讨论,并提出了相应的解决途径。结果表明：镀铟层过厚,会使焊层中产生Ni9In4相和大量空洞,导致焊层出现早期失效;焊接过程中芯片与衬底平行度不好,会使加载压力在焊区分布不均,并导致焊区局部区域发生Au/In不浸润;焊接温度过高,则焊层内会出现较大的热应力,可导致芯片或焊层开裂;在300℃高温下,由于过渡层Ni与Au/In相的反应,焊区内出现大量空洞,导致焊层剪切强度下降。对Au/In体系在未来高温电子器件芯片焊接中的应用,尚需寻找合适的过渡层材料。     

Inhibition of stress corrosion cracking in 304 stainless steel through titanium ion implantation

The effects of titanium ion implantation on the stress corrosion cracking (SCC) behaviour of 304 austenitic stainless steel were studied. Slow strain rate tests (SSRTs) were conducted on 304 steel in air and in 5?wt-% NaCl solution. The microscopic effects of ion implantation were evaluated by Stopping and Range of Ions in Matter Procedures (SRIM). Fracture morphologies and microstructures were investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The fracture surfaces illustrate that ion implantation significantly inhibits the corrosion pits that initiate SCC. A dense passive film, which inhibits SCC, was formed during the ion implantation process. SCC initiation was restrained due to the dense dislocation nets that were generated by titanium ion implantation.

Highlights

• Ion implantation inhibits SCC susceptibility.

• The lack of Cr at the grain boundary leads to the expansion of SCC along the grain boundary.

• Implantation-induced damage leads to high-density dislocations.

• The surface was amorphised due to high-density dislocations.

     

Investigations on welding residual stresses in penetration nozzles by means of 3D thermal elastic plastic FEM and experiment

Recent discoveries of stress corrosion cracking (SCC) in weldments including penetration nozzles at pressurized water reactors (PWRs) and boiling water reactors (BWRs) have raised concerns about safety and integrity of plant components. It is well known that welding residual stress is an important factor resulting in SCC in weldments. In the present work, both experimental method and numerical simulation technology are used to investigate the characteristics of welding residual stress distribution in penetration nozzles welded by multi-pass J-groove joint. An experimental mock-up is fabricated to measure welding residual stress at first. In the experiment, each weld pass is performed using a semi-circle balanced welding procedure. Then, a corresponding finite element models with considering moving heat source, deposition sequence, inter-pass temperature, temperature-dependent thermal and mechanical properties, strain hardening and annealing effect is developed to simulate welding temperature and residual stress fields. The simulation results predicted by the 3D model are generally in good agreement with the measurements. Meanwhile, to clarify the influence of deposition sequence on the welding residual stress, the welding residual stress field in the same geometrical model induced by a continuous welding procedure is also calculated. Finally, the influence of a joint oblique angle on welding residual stress is investigated numerically. The numerical results suggest that both deposition sequence and oblique angles have effect on welding residual stress distribution.     

钢筋混凝土框架节点抗裂承载力研究

根据10个钢筋混凝土框架变梁中节点试件低周反复荷载试验,重点分析了节点核心区尺寸、轴压比等因素对该类非常规节点抗裂性能的影响.结果表明:该类节点左梁、右梁刚度不同,反复荷载下柱端轴压力发生波动,理论分析时可用系数α来表征轴压力对节点区抗裂性能的影响.在以往试验研究的基础上提出包含系数α的框架节点(如常规中节点、边节点、...     

液态金属冷却工艺对NiAl-Cr(Mo)-Hf(Ho)定向合金组织的影响

用液态金属冷却技术(LMC)和传统的定向凝固技术(HRS)制备了名义成分为Ni-33Al-31Cr-2.9Mo-0.1Hf-0.05Ho(%,原子分数)的定向合金,研究了制备工艺对其组织的影响.结果表明,合金由初生NiAl枝晶、NiAl/Cr(Mo)共晶胞和少量Hf同溶体组成.与HRS工艺相比,LMC工艺能提高同液前沿温度梯度和冷却速度.较高的固液前沿温度梯度扩大了NiAl/Cr(Mo)共晶共生区成分范围,减少初生NiAl枝晶的体积分数.而较高的冷却速度抑制固溶元素扩散,细化定向合金的组织,增加合金中固溶元素总量.另外,LMC工艺能避免HRS工艺中产生的生长缺陷,包括斑点,NiAl一次枝晶的偏转和NiAl一次枝晶的不连续.     

高硅铝合金几种常见制备方法及其细化机理

高硅铝合金根据制备方法的不同,其细化方法及原理也有所不同.主要综述了熔炼铸造、快速凝固粉末冶金和喷射沉积工艺制备高硅铝合金的方法及其细化机理.     

Ti-6Al-4V熔模精密铸造充型及凝固过程计算机模拟

应用自行开发的基于微机上运行的铸件凝固 /充型计算机模拟软件 ,对Ti-6Al-4V钛合金薄壁件精密铸造的充型及凝固传热过程进行了模拟分析 .应用自行安装的多通道钨铼热电耦温度数据计算机采集、分析系统 ,测定了该钛合金起吊接头精密铸件的凝固冷却曲线 ,获取了该合金有关的凝固参数 .对包括上述零件在内的钛合金薄壁件精密铸造的充型过程及凝固传热的温度分布进行了数值模拟 ,模拟计算与实测结果合理吻合 .基于该研究可对其精密铸造工艺进行优化设计 .     

快速凝固Ni-Mo-Cr-B合金粉末的显微组织

运用 X 光,金相和透射电镜等显微分析技术观察分析了快速凝固 Ni-Mo-Cr-B 台金粉未的凝固组织,研究结果表明,粉未尺寸由大到小,其组织经历了共晶、枝晶,胞晶和非晶等一系列演变,高硼含量有助于非晶形成。     

铸铁表面激光熔敷层的抗裂性和耐磨性

采用免预热多道搭接的激光熔敷工艺，在铸铁表面制备出抗裂耐磨的激光熔敷层，研究了激光功率和扫描速度对熔敷层抗裂性的影响。适当的激光功率和扫描速度可以使铁基熔敷层的裂纹率最低．随着Ni含量的增加，熔敷层内奥氏体相体积分数增加；K可促进共晶碳化物团球化，熔敷层抗裂性增强．通过对铸铁表面激光熔敷层裂纹的萌生与扩展的动态观察，揭示了熔敷层开裂的微观机制．裂纹易在粗大渗碳体区或石墨与奥氏体的界面处萌生，奥氏体可明显抑制裂纹的扩展．Ti含量增加使熔敷层中原位自生的TiC的体积分数增大，熔敷层磨损质量损失减少，耐磨性增强．