JSTAMP/NV自动报告书功能详解及其应用

为使冲压仿真工程师高效地整理仿真结果并生成仿真报告,介绍JSTAMP/NV软件的自动报告书功能及其操作流程;以自动生成汽车翼子板的拉深工序的仿真报告为例,详细说明JSTAMP/NV自动报告书功能的使用.该功能可显著减少制作仿真报告的工作量.     

直接凝固注模成型Si_3N_4及SiC陶瓷──基本原理及工艺过程

直接凝固注模成型（ｄｉｒｅｃｔｃｏａｇｕｌａｔｉｏｎｃａｓｔｉｎｇ，ＤＣＣ）是一种崭新的（准）净尺寸陶瓷成型方法。本文报道了采用此法成型Ｓｉ_３Ｎ_４及ＳｉＣ陶瓷的基本原理和工艺过程。ＤＣＣ成型工艺过程为把高固相含量低粘度的陶瓷浆料浇注到无孔模具中，事先加入到浆料中的生物酶及化学物质通过改变浆料的ｐＨ或电解质浓度来改变浆料的胶体化学行为，从而使浆料原位凝固，得到有足够脱模强度的陶瓷坯体。ＤＣＣ成型的特点为坯体密度高（理论密度的５５％～７０％），坯体均匀，不用或只需少量的有机添加剂（少于１％），可成型大尺寸、复杂形状、高可靠性的陶瓷部件。     

融熔硫磺成形方法综述

硫磺是生产硫酸的主要原料，我国从石油和天然气中回收硫及硫的成形技术正在日益发展。介绍了融熔硫磺的各种成形方法，建议国内今后应朝着水小粒法、空气小料法的成形技术发展。     

Tool path generation framework for accurate manufacture of complex 3D sheet metal parts using single point incremental forming

The prototyping of complex sheet metal parts using single point incremental forming (SPIF) requires the generation of optimal tool paths and/or tool path sequences that ensure that the formed part is within geometric design specifications. The presence of a multitude of features on complex parts leads to multiple inaccuracy inducing phenomena occurring simultaneously due to interactions between the features. This paper proposes a network analysis methodology using topological conceptual graphs to capture the effects of different phenomena on the final accuracy of a sheet metal part manufactured by SPIF. Using this framework optimized tool paths can be generated that compensate for the inaccuracy inducing behavior. Tool path generation algorithms to create partial tool paths that account for the accuracy of specific features in the part based on the proposed framework are also presented. Finally, the creation of integrated tool paths maintaining complementarity between tool paths and desired continuity behavior using non-uniform cubic B-splines is illustrated. A number of case studies demonstrating the applicability of the integrated framework are discussed, where the maximum deviations in the part are significantly reduced and the average absolute deviations for the complete part are brought down to less than 0.5 mm.     

玻璃钢件固化成型中变形现象的剖析

结合实例剖析由产品结构、成型工艺和工艺装备等主要因素影响的复合夹层结构玻璃钢件和实体玻璃钢件在固化成型中的变形现象，并指出了预防变形的各相应有效措施。     

有限元方法在玻璃成形工艺研究的应用

分析了玻璃在熔融状态下的力学性质、弹粘塑性和刚粘塑性本构方程以及玻璃成形的力学特性等,并结合玻璃成形的热力学公式,介绍了对玻璃成形的热力耦合分析的基本原理,还介绍了在玻璃成形过程中玻璃和模具之间的非线性接触、摩擦问题的求解,自动网格重划分技术.为了说明玻璃成形有限元分析的过程,最后介绍了利用三维大变形有限元方法来模拟电视显像管管屏的压制成形过程和饮料瓶吹制成形过程.     

涂层转移法精密铸造技术在子午线轮胎模具制造中的应用

子午线轮胎模具计算机辅助快速制造系统是由ＣＡＤ技术、快速成型技术、涂层转移法精密铸造技术、材料技术等多项高新技术组合而成的一项独特的先进制造技术。该系统充分利用液态材料成型任意性和高再现性的特点，具有适应性强、重复性好、加工周期短、制造成本低的特点。     

同步带成型工艺的探讨

介绍模压法橡胶同步带成型工艺流程及装备，重点阐述了耐磨布套的制作，强力层的缠绕，张力的控制及张力器原理，最佳胶层厚度控制，及它们与成品带质量的关系。     

Sintering technology for micro heat pipe with sintered wick

In order to study reasonable sintering technological parameters and appropriate copper powder size range of micro heat pipe (MHP) with the sintered wick, the forming principle of copper powders in wicks and MHP’s heat transfer capabilities were first analyzed, then copper powders with different cell sizes and dispersions were sintered in RXL-12-11 resistance furnace under the protection of the hydrogen at different sintering temperatures for different durations of sintering time, and finally the sintered wicks’ scanning electron microscope (SEM) images and their heat transfer capabilities were analyzed. The results indicate that the wick sintered with copper powders of larger cell size or smaller size range has better sintering properties and larger heat transfer capabilities; and that the increase of either sintering temperatures or sintering time also helps to improve the wick’s sintering properties and heat transfer capabilities, and the former affects more obviously than the latter. Considering both its manufacturing cost and performance requirements, it is recommended that copper powders with the size range of 140–170 μm are sintered at 900–950°C for 30–60 min in practical manufacturing. In addition, two approaches to improve wick’s porosity are also proposed through theoretical analysis, which suggests that the larger the wick’s porosity, the better the heat transfer capabilities of the MHP.     

韧性断裂准则在板料成形中应用研究进展

对板料成形中的成形极限应力图、最大变薄率、成形极限图以及韧性断裂准则等预测成形极限的方法进行了综述和分析,提出了利用韧性断裂准则能够较好地预测塑性差的板料成形极限,而且还能考虑应变路径的变化.利用有限元方法模拟时,韧性断裂准则既可以运用到完全耦合的弹塑性损伤模型的增量方法中,也可以运用到一步有限元逆算法中.指出了为准确地预测成形极限,除了提高有限元模拟精度外,应找到一种本质地反映材料性能的准则.