FeMoAl COATING AND ITS HIGHTEMPERATURE SULFIDATION PROPERTIES

ＦｅＭｏＡｌＣＯＡＴＩＮＧＡＮＤＩＴＳＨＩＧＨＴＥＭＰＥＲＡＴＵＲＥＳＵＬＦＩＤＡＴＩＯＮＰＲＯＰＥＲＴＩＥＳ①ＬｉＦａｎｇ，ＨｅＹｅｄｏｎｇ，ＱｉＨｕｉｂｉｎ，ＨｕａｎｇＺｈｅｎｚｈｏｎｇ，ＺｈｕＲｉｚｈａｎｇＢｅｉｊｉｎｇＣｏｒｏｓｉｏｎａｎｄ...     

后氧化处理对等离子喷涂陶瓷涂层性能的影响

用正交实验法研究了后氧化处理温度、时间对大气等离子喷涂(Al/Ni+Cr2O3)陶瓷涂层性能的影响,由此获得的优化工艺参数为500℃×4h.研究表明,温度是影响后氧化效果的主要因素,优化的后氧化处理能明显改善涂层性能气孔率减少,致密性改善,硬度提高7.4HR15N,结合强度提高20.39MPa.     

AZ31镁合金表面液相渗铝的工艺与性能

采用液相扩渗技术在挤压态AZ31镁合金表面快速渗入铝，在合金表面获得过共晶渗层，并对渗层的成分、相组成、扩渗过程、纳米硬度和腐蚀性能进行分析。结果表明：AZ31镁合金在480℃热扩渗铝过程中发生了“熔化—凝固”变化，渗层为典型的过共晶组织：渗铝层含有Mg17A112相和镁的铝饱和固溶体，这种渗层具有较高的纳米硬度和较好的耐腐蚀性能；通过提高扩渗温度进行液相扩渗可以大大提高扩渗速度，但由于快速凝固收缩会造成表层产生起伏现象，控制冷却速度可以将表层起伏控制在可接受的范围。     

Probability of precision micro-machining of insulating Si3N4 ceramics by EDM

Electrical discharge machining (EDM) is used as a precision machining method for the electrically conductive hard materials with a soft electrode material. But recently we succeeded to machine on insulating material by EDM. The technology is named as an assisting electrode method. The EDMed surface is covered with the electrical conductive layer during discharge. The layer holds the electrical conductivity during discharge. For micro-EDM, the wear of tool electrode becomes lager ratio than the normal machining. So the micro-machining is extremely difficult to get the precision sample.

In this paper to obtain a fine and precise ceramics sample, some trials were carried out considering the EDM conditions, tool electrodes material and assisting electrode materials. Insulating Si₃N₄ ceramics were used for workpiece. The machining properties were estimated by the removal rate and tool wear ratio. To confirm the change of micro-machining process, the discharge waveforms were observed. The micro-machining of the Ø0.05 mm hole could be machined with the commercial sinking electrical discharge machine.     

氮化铝陶瓷研究和发展

从氮化铝陶瓷的制备工艺，即粉末的合成、成形、烧结3个方面详细介绍了氮化铝陶瓷的研究状况，指出低成本的粉末制备工艺和氮化铝陶瓷的复合形状成形技术是目前很有价值的氮化铝陶瓷的研究方向。     

Experimental and numerical life prediction of thermally cycled thermal barrier coatings

This article addresses the predominant degradation modes and life prediction of a plasma-sprayed thermal barrier coating (TBC). The studied TBC system consists of an air-plasma-sprayed bond coat and an air-plasma-sprayed, yttria partially stabilized zirconia top layer on a conventional Hastelloy X substrate. Thermal shock tests of as-sprayed TBC and pre-oxidized TBC specimens were conducted under different burner flame conditions at Volvo Aero Corporation (Trollhättan, Sweden). Finite element models were used to simulate the thermal shock tests. Transient temperature distributions and thermal mismatch stresses in different layers of the coatings during thermal cycling were calculated. The roughness of the interface between the ceramic top coat and the bond coat was modeled through an ideally sinusoidal wavy surface. Bond coat oxidation was simulated through adding an aluminum oxide layer between the ceramic top coat and the bond coat. The calculated stresses indicated that interfacial delamination cracks, initiated in the ceramic top coat at the peak of the asperity of the interface, together with surface cracking, are the main reasons for coating failure. A phenomenological life prediction model for the coating was proposed. This model is accurate within a factor of 3.     

喷射沉积Al-17Si-5Fe-2Mn-2Ni-3.5Cu-1Mg-1V合金的组织及性能

采用喷射沉积快速凝固技术制备了Al-17Si-5Fe-2Mn-2Ni-3.5Cu-1Mg-1V合金,利用金相、X射线衍射和SEM等测试方法分析了合金的组织特征、热稳定性及力学性能。结果表明：喷射沉积合金的组织由大量弥散分布的粒状相、少量块状相和共晶基体组成。挤压态合金经300℃不同时间加热后,初晶Si相没有明显的粗化,热稳定性良好;合金经热挤压后,室温极限拉强度达232.2 MPa,经T6热处理后极限抗拉强度提高了17%,达271.3 MPa。     

Effects of gold plating on the resistance to high temperature discoloration of the cavity for ceramic packages

The effects of thickness and types of gold plating on the resistance to high temperature discoloration of gold plating on cavity surface of ceramic package were investigated. It was found that the thicker gold plating, the less discoloration degree for ceramic packages. Non-cyanide gold plating performed better resistance to high-temperature aging than cyanide gold plating. The relationship between the gold plating thickness and the amount of diffused Ni to the gold plating of ceramic packages with Au/Ni and Au/Ni-Co platings after heating at 420℃for 15 min was also studied. When the gold plating thickness reach 2.0 μm and 1.6 μm for Au/Ni and Au/Ni-Co plating systems, respectively, no discoloration was observed on the gold plating surface of cavity, and the corresponding diffused Ni amounts (mass fraction) are 1.0% and 0.4%, while the diffused Co to the gold plating is 0.04%.     

口腔修复用Y-TZP陶瓷材料制备工艺研究

采用国产3Y-TZP亚微米粉体，通过双向模压结合等静压成形有效克服了条形试样的烧结弯曲，探讨了24h排胶工艺对预烧试样力学性能的影响，通过对预烧试样热膨胀曲线的测定、不同烧结温度试样力学性能和密度的比较及XRD定量分析确定了适宜的烧结工艺。结果表明，牙科支架用陶瓷，将预烧试样升至1550℃保温0．5h，排胶工艺对预烧试样的抗弯强度和断裂韧性并无显著影响，对于即可获得足够的抗弯强度，提高其断裂韧性。     

Al2O3/Cu复合材料制备中的Cu2O-Al体系化学反应

对Cu2O与Al进行热力学分析后将其粉末压制成块,测试了不同温度下反应的热分析曲线,并对反应后的试样进行X射线衍射分析.结果表明Cu2O-Al体系化学反应包括3个阶段,即第1阶段体系温度T＜910 K,有少量Al2O3和Cu生成;第2阶段体系温度为910 K≤T＜1103 K,Cu2O-Al体系未发生化学反应;第3阶段体系温度为1103 K≤T≤1373 K,Cu2O-Al体系发生化学反应,其产物为Cu、Al2O3及CuAlO2.