印刷电子领域的高分辨导电布线技术

综述了印刷电子领域的高分辨导电布线的研究现状,具体分析了目前印刷电子领域中实现高分辨导电布线的有效途径以及影响印刷分辨率的重要因素。     

铜粉添加量对铜酚醛树脂导电油墨性能的影响

以微米级铜粉为导电填料、酚醛树脂为粘接剂制备了导电油墨,并将该油墨以聚酰亚胺薄膜为基底,采用丝网印刷技术制备导电涂层。研究了铜粉添加量对铜酚醛树脂导电油墨的黏度、固含量以及导电涂层的微观形貌、电阻率和附着力的影响。研究表明,当铜粉添加量质量分数为70%时,制备的铜酚醛树脂导电油墨具有良好的性能,该导电油墨经丝网印刷得到的导电铜膜经低温固化后具有良好的电性能,其电阻率最低可以达到53.865×10–3Ω·cm。     

Electromechanical properties of printed copper ink film using a white flash light annealing process for flexible electronics

We report on a systematic study of the electromechanical properties of flexible copper (Cu) thin film for flexible electronics. Cu ink is synthesized with chemical reduction process. Cu ink film spin-coated on a polyimide substrate is annealed with white flash light, also known as intense pulsed light (IPL), which guarantees a room temperature and sub-second process in ambient conditions. IPL annealed Cu film shows the electrical resistivity of 4.8 μΩ cm and thickness of 200 nm. The electromechanical properties of IPL annealed Cu film are investigated via outer/inner bending, stretching, and adhesion tests, and it is compared with conventional electron-beam evaporated Cu film. IPL annealed Cu film shows a constant electrical resistance within a bending radius of 6 mm. The bending fatigue test shows that the Cu film can withstand 10,000 bending cycles. In the stretching test, the Cu film shows a 50% increase in resistance when a strain of 2.4% was induced. At 4% strain, the resistance increases more than 200%. Meanwhile, the electron-beam evaporated film shows a constant resistance up to a strain of 4%. Lower stretchability of IPL annealed Cu film is attributed to its inherent cracks and porous film morphologies. IPL annealing induces the local melting at the interface between the substrate and Cu film, which increases the adhesion strength of the Cu film. These results provide useful information regarding the mechanical flexibility and durability of the nanoparticle films for the development of flexible electronics.     

桐油基水性光固化树脂的合成及性能研究

以生物质资源桐油（TO）、马来酸酐（MA）为原料,通过Diels-Alder反应合成了桐油酸酐,再以其与丙烯酸羟乙酯（HEA）反应,经中和水化制备了桐油基水性光固化树脂。通过红外光谱（FTIR）、核磁共振氢谱（1H NMR）表征了合成产物的分子结构。考察了TO、MA以及HEA的比例对桐油基水性光固化树脂的乳液性质、光固化活性以及涂膜性能的影响。研究结果表明,当n(TO):n(MA):n(HEA):n(TEA)= 1:2.5:2.5:2.5时,合成的桐油基水性光固化树脂的稳定性、光固化活性以及涂膜性能最优异。     

Direct ink writing of cordierite ceramics with low thermal expansion coefficient

Since the application of cordierite ceramics is limited by the disadvantages of traditional preparation techniques, 3D printing technology provides the only choice for the rapid preparation of cordierite ceramics with highly complex structures. In this work, the fabrication of cordierite ceramics with complex structures was achieved by direct ink writing. The near-net-shape of cordierite ceramics was realized by the volume expansion caused by the phase transformation. A cordierite ceramic with an average shrinkage rate of 1.58 % was obtained at 1400 °C. The low shrinkage avoids design and manufacturing procedures carried out for dimensional and alignment errors. In addition, the coefficient of thermal expansion was as low as 1.69 × 10^?6 °C^?1. The effect of configuration on the thermal behavior of cordierite ceramics is understood by analyzing the phase composition and microstructure. The cordierites ink reported in this work offers additional possibilities for the production of novel complex structures.     

Additive manufacturing and direct synthesis of sphene ceramic scaffolds from a silicone resin and reactive fillers

Sphene (CaTiSiO₅, i.e. CaO·TiO₂·SiO₂) ceramics were successfully developed via the polymer derived ceramics route, starting from a commercial silicone containing specific oxide fillers. The approach allowed the combination of synthesis, in conditions of high phase purity, and advanced manufacturing. In particular, the adopted starting materials enabled an easy preparation of pastes, to be used for direct ink writing (DIW) of three-dimensional reticulated scaffolds. Sphene scaffolds, after firing at 1300 °C, were always regular and crack-free, despite changes in the line spacing, resulting in variable porosity (from ≈ 59 to 74 %), and exhibited a compressive strength from 3.9 to 12.7 MPa. The porosity was actually hierarchical, considering the formation of ‘spongy’ struts. In vitro tests, with increasing immersion time in SBF solution, confirmed the bioactivity, combined with a quite slow ion release, useful to maintain the pH value at nearly physiological values. Additional biological tests, consisting of the seeding of scaffold with normal human adult dermal fibroblasts, showed adequate cell viability and no toxicity effect.     

3D printing of porous low-temperature in-situ mullite ceramic using waste rice husk ash-derived silica

The in-situ mullite (3Al₂O₃·2SiO₂) foams are fabricated by 3D printing (direct ink writing (DIW)) technique and utilize waste rice husk ash (RHA). The Al₂O₃-SiO₂ inks are prepared using an aqueous binder with α-alumina and two different silica sources, i.e., RHA extracted biogenic nano-silica (NS) and commercial silica (CS). The ink rheological features are first designed in terms of solid-to-liquid ratio and dispersant, and found that a higher amount of dispersant is needed for functionalization of NS-containing ink than CS (micro-sized) consisting of ink. Secondly, the DIW log-pile structures are fired at different temperatures (1200?1500 °C), and NS containing samples exhibited remarkable enhanced properties at a lower firing temperature than CS. At 1400 °C, alumina and RHA nano-silica entirely transformed into mullite and retained ～75 % porosity, ～8 MPa cold compressive strength, and thermal conductivity ～0.173 W/m·k that designate a simple and effective way to fabricate of mullite foamy structure.     

一种水性负极黏结剂的合成及性能

黏结剂对电极的性能有着重要的影响。本文设计并制备了一种新型水性聚(乙烯-乙烯醇)-磺酸锂（EVOH-SO₃Li,简称ES-Li）电极黏结剂,并对其键接结构及组成进行分析;对其溶解性、电解液稳定性、热稳定性进行测试;对所制电极柔性、微观形貌及电化学性能进行研究。经与聚(乙烯-乙烯醇)（EVOH）及商业的聚偏氟乙烯（PVDF）黏结剂进行对比。结果表明：ES-Li水性黏结剂具有不溶解于电解液,热稳定性良好等优点;ES-Li黏结剂制备负极柔性及微观形貌优良,采用ES-Li作为负极黏结剂的电池在电化学稳定窗口、界面阻抗、首次循环效率、循环及倍率等方面均表现优异,ES-Li负极的首次库仑效率为89.93%,在1C下循环100次的容量保持率为96.93%,且在2C、5C倍率下的循环性能均优于EVOH及PVDF制备的负极,具有应用潜力及商业化前景。     

陶瓷印刷技术变革—喷墨印花技术应用与前景

喷墨印花技术所制备的陶瓷制品以其绚丽多彩的图案、灵活多变的设计、仿实逼真的效果而获得人们的喜爱,也使得陶瓷装饰技术迎来了第三次变革。喷墨印花技术在我国引入和应用只有短短的几年,技术的更新和进步却非常迅速,极大地刺激了我国建筑陶瓷工业的发展。鉴于此,本文将对陶瓷装饰技术的发展历程、喷墨印花技术在我国的应用与前景等方面进行阐述分析,并对今后的发展之路提出一些见解,以便更好地推动喷墨印花技术在我国陶瓷工业中的应用发展。