低合金焊丝用线材冷却工艺的探讨

介绍了国内及宝钢目前低合金焊丝用线材的现状及存在的问题,并针对线材冷却工艺进行了重点分 析讨论,通过对比试验找出降低线材原始抗拉强度的冷却工艺。以BH08MnMoTiB为例。采用这种工艺轧制的 线材抗拉强度控制在770MPa左右。     

相对湿度对AFM针尖阳极氧化金属薄膜的影响

AFM针尖诱导氧化加工的金属 (Ti、Al、Nb等 )纳米氧化线是实现金属 半导体纳米器件的基础 ,由大气湿度决定的金属膜表面水吸附层的厚度 ,对控制阳极诱导氧化加工的结果起重要作用。实验研究了大气湿度对Ti氧化线高度、宽度和纵横比的影响 ,结果表明进行氧化加工Ti膜的较好的湿度范围为 30 %～ 5 0 %。     

Cu-12%Nb复合线材退火过程中微观组织及力学性能研究

采用扫描电镜(SEM)、透射电镜(TEM)和X射线衍射(XRD)表征了变形态及不同温度退火的Cu-Nb复合线材的微观组织与织构演变,并利用纳米压痕研究了线材硬度随退火温度的变化规律。结果表明,在400-500 ℃退火时,Nb芯丝开始发生球化,纳米尺度Cu基体开始再结晶。退火后线材织构并没有明显变化,始终保持很强的平行于拉拔方向的<111>_Cu//<110>_Nb丝织构。分别用复合材料混合法则和约束层滑移(Confined layer slip, CLS)模型对纳米硬度值进行拟合。Nb芯丝球化前线材硬度可以通过约束层滑移模型拟合,退火温度超过800 ℃时硬度则符合复合材料混合定律。     

Improvements in the Formation of Boron-Doped Diamond Coatings on Platinum Wires Using the Novel Nucleation Process (NNP)

In order to increase the initial nucleation density for the growth of boron-doped diamond on platinum wires, we employed the novel nucleation process (NNP) originally developed by Rotter et al. [1]. This pretreatment method involves (i) the initial formation of a thin carbon layer over the substrate followed by (ii) ultrasonic seeding of this “soft” carbon layer with nanoscale particles of diamond. This two-step pretreatment is followed by the deposition of boron-doped diamond by microwave plasma-assisted CVD. Both the diamond seed particles and sites on the carbon layer itself function as the initial nucleation zones for diamond growth from an H₂-rich source gas mixture. We report herein on the characterization of the pre-growth carbon layer formed on Pt as well as boron-doped films grown for 2, 4 and 6 h post NNP pretreatment. Results from scanning electron microscopy, Raman spectroscopy and electrochemical studies are reported. The NNP method increases the initial nucleation density on Pt and leads to the formation of a continuous diamond film in a shorter deposition time than is typical for wires pretreated by conventional ultrasonic seeding. The results indicate that the pre-growth layer itself consists of nanoscopic domains of diamond and functions well to enhance the initial nucleation of diamond without any diamond powder seeding.     

Liquid film flow on structured wires: Fluid dynamics and gas‐side mass transfer

The liquid film flow on different structured wires and chains is observed experimentally to assess the suitability of a structured packing consisting of vertical wires. The results show that liquid beads as they appear on cylindrical wires are inhibited by certain chain geometries. This increases the flooding gas load up to F = 12 Pa^0.5. As the stabilized film shows no liquid bead motion, the liquid velocity at the interface is less which results in lower gas‐side mass‐transfer coefficients. An estimation of the packing characteristics for different chain geometries with an assumed wire packing density of 40,000 wires/m² is made. The interfacial area, mass‐transfer coefficients, and consequently the separation efficiency strongly depend on the liquid load. However, the proposed gas‐side separation efficiencies are slightly lower compared to common structured packings but the advantages are higher load limits, a better liquid distribution, and lower pressure drop. © 2012 American Institute of Chemical Engineers AIChE J, 59: 295–302, 2013     

冷拔残余应力应变对钢丝氢扩散过程的影响

利用有限元法对高强度珠光体钢丝冷拔残余应力应变进行有限元分析,在此基础上利用有限差分法计算应力应变同时诱导下的氢扩散浓度分布规律,并比较其与只考虑残余应力诱导氢扩散模型所得氢浓度分布规律的不同.结果表明,由于冷拔加工过程中钢丝表面和内部变形速率的差异,冷拔后在钢丝表面产生较大的残余拉应力和大量的塑性应变.残余应力应变的...     

Co67.5Fe4.5Ni3Si10B15非晶丝巨磁阻抗性能及其温度稳定性研究

研究了Co67.5Fe4.5Ni3Si10B15非晶丝巨磁阻抗性能及其温度特性。该非晶丝采用内圆水纺法制备,并在氮气保护下进行直流应力退火。在氮气中退火的非晶丝样品具有良好的表面光洁度以及较好的软磁性能和巨磁阻抗效应(GMI)。在激励功率6dBm、激励频率70MHz的测试条件下,磁阻抗变化率高达125%,巨磁阻抗最大灵敏度达3.92%/A·m-1。该非晶丝的巨磁阻抗性能在233～353K温度范围内具有优异的温度稳定性,为非晶丝应用于工业磁传感器等领域奠定了基础。     

Effect of Zr and Sc on mechanical properties and electrical conductivities of Al wires

In order to obtain the Al wires with good mechanical properties and high electrical conductivities, conductive wires of Al–0.16Zr, Al–0.16Sc, Al–0.12Sc–0.04Zr (mass fraction, %) and pure Al (99.996%) were produced with the diameter of 9.5 mm by continuous rheo-extrusion technology, and the extruded materials were heat treated and analyzed. The results show that the separate additions of 0.16% Sc and 0.16% Zr to pure Al improve the ultimate tensile strength but reduce the electrical conductivity, and the similar trend is found in the Al–0.12Sc–0.04Zr alloy. After the subsequent heat treatment, the wire with the optimum comprehensive properties is Al–0.12Sc–0.04Zr alloy, of which the ultimate tensile strength and electrical conductivity reach 160 MPa and 64.03% (IACS), respectively.     

键合金丝的合金化研究动向

根据最新的专利文献综述了高弧度，低弧度，高强度键合金丝的发展现状，介绍了微量添加元素的作用和Au-Cu-Ca,Au-Ag,Au-Ni,Au-Sn(In),Au-Pt(Pd)等合金化键合金丝的研究动向，以及键合金丝的微量添加元素复合化，组成合金化，加工细线化，低成本化的发展趋势。