The effect of annealing on mechanical and tribological properties of diamond-like carbon multilayer films

The diamond-like carbon (DLC) multilayer films have been deposited by plasma CVD deposition onSi wafer substrate. The deposited films have then been post-annealed in vacuum at 250 °C for 2 h. Changes in internal stress, hardness, critical load, friction coefficient and wear have been investigated toassess the influence of annealing on mechanical and tribological properties of DLC multilayer films. At the same time, DLC single layerfilms are also deposited and annealed in the same method for a comparison.The results show that there is 28–33% decrease in internal stress and 10–13% decrease in hardness of theDLC single layer films after the anneal treatment. However, for the DLC multilayer films, there is 41–43% decreasein internal stress and less than 2% decrease in hardness. In addition, the annealed DLC multilayer filmhas the same friction and wear properties as that un-annealed film. This result indicates that the anneal treatment isan effective method for the DLC multilayer films to reduce the internal stress and to increase the critical load.The by-effect of the annealing, decrease of hardness and wear resistance of the multilayer film, can be restrictedby the multilayer structure.     

A solution approach to the design of multi-period,multipurpose batch plants

A deterministic model for multipurpose, multiperiod batch plants was presented in a linearized form to predict the future design according to the change of demand by using a modified Benders’ Decomposition. The OSL code offered by the IBM corporation as optimizer was employed for solving several example problems. The decomposition method was successful, showing remarkable reduction in the computing times as compared with those of the direct solution method. Also the heuristic used as a solution approach for the multiperiod model provided an efficient methodology to the block-structured problem by dividing the large overall problem into the manageable single period blocks.     

A study on crystallization kinetics of pentaerythritol in a batch cooling crystallizer

The crystallization kinetics of pentaerythritol (PeE) in aqueous solution in the presence of impurity or not in a batch cooling crystallizer was explored. Also, the solubility and the nucleation and crystal growth kinetics of PeE in aqueous solution were investigated. A second-order dependence of PeE growth rate on supersaturation is observed in pure PeE-water system. The crystal growth rate of PeE-water system in the presence of impurity is proportional to the supersaturation to the 3.5 power. The nucleation and crystal growth behaviors for PeE-water system in a batch cooling crystallizer were grasped according to Mersmann's criteria. The nucleation in this crystallizer was found to act with heterogeneous nucleation. In this system, it suggests that the crystal growth is controlled by a complex mechanism behavior of surface integrated and diffusion limited. Simplified relation was derived for calculation of mean crystal size of product crystals from the batch cooling crystallizer. The obtained relation was verified by a set of experiments.     

State space model predictive fault-tolerant control for batch processes with partial actuator failure

This paper presents a state space model predictive fault-tolerant control scheme for batch processes with unknown disturbances and partial actuator faults. To develop the model predictive fault-tolerant control, the batch process is first treated into a non-minimal representation using state space transformation. The relevant concepts of the corresponding model predictive fault-tolerant control is thus introduced through state space formulation, where improved closed-loop control performance is achieved even with unknown disturbances and actuator faults, because, unlike traditional model predictive fault-tolerant control, the proposed control method can directly regulate the process output/input changes in the design. For performance comparison, a traditional model predictive fault-tolerant control is also designed. Application to injection velocity control shows that the proposed scheme achieve the design objective well with performance improvement.     

Characteristics of selective adsorption using D-phenylalanine imprinted terpolymer beads

A D-Phenylalanine (Phe) imprinted terpolymer, Polyacrylonitrile-Poly(acrylic acid)-Poly(acryl amide) (Poly(AN-AA-AAm)) bead was prepared by the wet-phase inversion method. Acrylamide (AAm) and acrylic acid (AA) were used as the functional monomer and acrylonitrile (AN) was used as a physical cross linker. The characteristics of selective adsorption by the D-Phe imprinted terpolymer beads were investigated at high concentrations of Phe racemate solution, 1 g Phe/L, and 10 g Phe/L. The adsorption selectivity of the D-Phe imprinted terpolymer beads prepared by anin-situ implanting method reached 0.82 and 0.8 at 1.0 g and 10 g Phe/L racemate solution, respectively, and almost all of the adsorbed D-Phe and about 43% of the adsorbed L-Phe were desorbed by 4% acetic acid. The uptake capacities of the terpolymer beads were maintained for several repeated batches.     

Modification of margarine fats by enzymatic interesterification: Evaluation of a solid-fat-content-based exponential model with two groups of oil blends

Lipozyme TL IM-catalyzed interesterification for the modification of margarine fats was carried out in a batch reactor at 70°C with a lipase dosage of 4%. Solid fat content (SFC) was used to monitor the reaction progress. Lipase-catalyzed interesterification, which led to changes in the SFC, was assumed to be a first-order reversible reaction. Accordingly, the change in SFC vs. reaction time was described by an exponential model. The model contained three parameters, each with a particular physical or chemical meaning: (i) the initial SFC (SFC₀), (ii) the change in SFC (ΔSFC) from the initial to the equilibrium state, and (iii) the reaction rate constant value (k). SFC_o and ΔSFC were related to only the types of blends and the blend ratios. The rate constant k was related to lipase activity on a given oil blend. Evaluation of the model was carried out with two groups of oil blends, i.e., palm stearin/coconut oil in weight ratios of 90∶10, 80∶20, and 70∶30, and soybean oil/fully hydrogenated soybean oil in weight ratios of 80∶20, 65∶35, and 50∶50. Correlation coefficients higher than 0.99 between the experimental and predicted values were observed for SFC at temperatures above 30°C. The model is useful for predicting changes in the SFC during lipase-catalyzed interesterification with a selected group of oil blends. It also can be used to control the process when particular SFC values are targeted.     

A kinetic model for polystyrene (PS) pyrolysis reaction

A mathematical model for the pyrolysis reaction of polystyrene (PS) in a semi-batch reactor has been presented. The thermal degradation of PS was flexibly modeled by a combination of random and specific chain-end scissions. Numerical simulation was used to investigate the effect of operating conditions on the PS products spectrum, the results of which were validated by the experimental data. It was found that as the reaction temperature increased (decreased), the monomer fraction in the products became lower (higher) while the trimer higher (lower). No significant variation in the product composition was, however, observed while constant temperature was maintained. These results indicate the reaction temperature is an effective manipulated variable for the control of products composition of PS pyrolysis. The calculation of the optimum temperature trajectories through the optimization study can thus be of interest for achieving productivity enhancement in plastics pyrolysis processes. This paper is dedicated to Professor Dong Sup Doh on the occasion of his retirement from Korea University.     

A novel clock generation algorithm for system-on-chip based on least common multiple

Due to increase in the number of Intellectual Property (IP) cores, clock generation in current day System-on-Chips (SoCs) is facing a crisis. The conventional method of using a dedicated Phase Locked Loop (PLL) to generate the clock for each IP core is becoming inefficient in terms of power and cost. We propose an algorithm based on Least Common Multiple (LCM) to minimize the number of PLLs required to generate the clocks for the IP cores in a SoC. This is done by finding an Optimum Operating Frequency (OOF) for each IP core within 10% below the maximum operating frequency of the core. The OOF is chosen such that the LCM of the OOF of all the IP cores is minimized. Simulated annealing is used to find the LCM. This LCM is the crucial high frequency from which maximum number of clocks can be derived by clock dividers.     

ALKYD PAINT WASTE CHARACTERIZATION AND DISTILLATION

In the present study the characterization and distillation of alkyd paint waste have been carried out in order to establish the technical viability of organic solvents recovery and to decide upon the best environmental management for the waste stream from a paint spray-booth application in an automotive component factory. The paint is a black primer based on an alkyd resin with toluene and xylene as solvents, black carbon as pigment, fillers, and other minor components.

The paint, paint wastes, and distillation wastes have been characterized by determination of the physicochemical properties of the solid (solvents content and flash point) and determination of ecotoxicity (EC₅₀), total organic carbon (TOC), and metals concentration of the leachates. The highly volatile matter (HVM) content, determined by the weight loss at 200°C, has been used as a parameter to relate with the hazardous wastes regulations based on the characterization parameters EC₅₀, TOC, and flash point.

Distillation experiments have been performed in a simple batch mode with mixtures of paint waste, water, and additives in order to obtain high efficiencies in the recovery of volatile organic compounds and to obtain a final solid with nonhazardous behavior and good manageability qualities. A fractional factorial design (2^3-1) of experiments was carried out in order to study the influence of the distillation variables: water/paint waste ratio (2/1-3/1 (g/g)), temperature (110°-145°C), alkaline additives (Na(OH),CaO, Ca(OH)₂), and amount of other additives (wt.% of bentonite, cement, and Ca(OH)₂) on the solvent recovery, [% VOCs]_Recovery, on the residual volatile organic compounds, [% VOCs]_{Distillation Waste}, and on the total organic content (TOC) of the waste leachates. The present work shows the quantitative results of the alkyd paint waste distillation process under optimum conditions.