热轧卷取机卷筒胀缩机构磨损浅析

对热轧卷取机卷筒胀缩原理、磨损情况进行分析,利用专用工器具测量并计算各部件磨损量,以准确把握卷筒胀缩状态,为卷筒的更换提供数据支持。     

Einsatz des Ritzpendels zur Quantifizierung des Verschleißverhaltens bei der Bearbeitung von Naturstein

Use of a Scratch Pendulum for Quantification of the Abrasive Behaviour in Machining Stones The machining of natural stones is one of the most demanding applications of today´s cutting technique. Modern stone processing is based on grinding and it is usually done with diamond based tools. The achievable material removal rate is process dependant and mainly determined by tool speed and infeed. The tool durability depends on the adjustment of the parameters to the wear resistance of the processed material. This resistance is a material characteristic value. Using a scratch pendulum, it is possible to determine the energy needed to create a defined scratch and relate it to the induced material loss and the chipped material volume. The analysis provides a value which, after verification by industrial production data, can be seen as characteristic for the material. It therefore enables the quantification of a material dependant scratch resistance.     

釉面砖模板失效分析

通过对釉面砖模板过早失效分析,从中找出引起失效的主要原因·对提高其使用寿命有一定的指导作用。     

A study of centrifugal cast high boron high speed steel

In the present study a high‐boron high speed steel (HSS) roll material was designed. Many expensive alloy elements have been substituted by cheap boron alloy, and high‐boron high speed steel roll has been manufactured by centrifugal casting method. The microstructures, mechanical properties and wear resistance of centrifugal casting high‐boron high speed steel roll have been investigated by optical microscopy (OM), scanning electron microscopy (SEM), and X‐ray diffraction (XRD) analysis, hardness test, impact test and wear test. The results indicated that the solidification microstructures of high‐boron high speed steel roll consisted of M₂(B,C), (W,Mo)₂(B,C), M₃(B,C), M₂₃(B,C)₆ type borocarbides and martensite, a small amount of retained austenite. Borocarbides were continuously distributed over the grain boundary. After quenching from 1050 °C, local broken network appeared in partial borocarbides, and fine secondary borocarbide precipitated from the matrix. After tempering from 525 °C, the amount of precipitated borocarbide increased significantly. After heat treatment, the hardness of high‐boron high speed steel roll excelled 60 HRC, and its impact toughness excelled 8.0 J/cm². The single groove steel rolling amount of high‐boron high speed steel rolls increases by 500% than that of bainite cast iron roll, when the rolls are used in K₁ mill housing of bar mill.     

重油催化裂化装置催化剂跑损原因分析

中国石油大庆炼化公司1.0 M t/a重油催化裂化装置出现了催化剂跑损问题。在检修过程中,发现了引起催化剂破碎的原因,通过整改,装置运行状况良好:催化剂自然跑损量为0.3~0.4 kg/t,油浆外甩量控制在5.5 t/h,油浆固体物质量浓度不大于2 g/L,再生催化剂中0~20μm及20~40μm的细粉体积分数分别为1%~2%,15%~16%。     

硬粒子对聚合物材料表面的冲击摩擦研究

冲击摩擦为接触面切向与法向冲量之比。用聚合物材料试件与弹簧钢片组成振动测试系统 ,硬粒子以一定入射角冲击试件水平面引起系统振动 ,接触冲量通过振幅反映出来 ,记录初始振幅值而计算出一个冲击过程的冲击摩擦因数。结果表明 ,当入射角α在 2 5°-60°变化时 ,冲击摩擦因数f从 0 .5降至 0 .2左右。文章同时分析讨论了摩擦对聚合物表面接触强度的影响。     

纳米石墨/聚氨酯复合涂层的制备及耐腐蚀性能

为研制高性能电力金具防护涂层,首先,以羟基丙烯酸树脂和异氰酸酯为主要成膜物质,纳米石墨为填料,制备了不同纳米石墨含量的纳米石墨/聚氨酯复合涂料;然后,将涂料喷涂在电力热镀锌钢上,固化干燥后得到纳米石墨/聚氨酯复合涂层;最后,测试了纳米石墨/聚氨酯复合涂层的力学性能和耐磨性,并采用模拟酸雨试验、中性盐雾试验及电化学阻抗谱（EIS）研究了纳米石墨/聚氨酯复合涂层的耐腐蚀性能。结果表明:添加纳米石墨后,涂层与热镀锌钢的附着力有所提高,纳米石墨含量为2.0wt%的纳米石墨/聚氨酯复合涂层的耐磨性比未添加纳米石墨的空白涂层提高了92%,并且涂层中纳米石墨的分布较均匀,表现出良好的耐腐蚀性能。 所得结论表明在涂层中添加适量的纳米石墨可以提高涂层的耐磨性和耐腐蚀性能,进而可将涂层用于电力金具的表面防护。      

Fe-Cr-C系堆焊耐磨材料的研究现状与展望

介绍了Fe-Cr-C系耐磨堆焊合金的主要用途,综述了近年来的研究成果以及将来的发展方向。分析表明,初生M7C3垂直于堆焊层表面、多元合金的强化、硬质相呈弥散分布并与基体组织良好的强韧性匹配、不同磨损工况条件堆焊层强韧关系的合理选择能使耐磨效果达到最佳。特殊工况的Fe-Cr-C系堆焊材料的开发及其特种堆焊技术将成为未来研究的新趋势。     

大型汽轮发电机定子端部绕组典型故障分析

对发电机定子端部绕组各种类型故障及其原因进行了详细的分析,认为造成发电机定子端部绕组故障的根本原因是人为因素和振动磨损因素,因此严格做好这2方面的工作对发电机的安全运行具有实际性的意义.     

高铬铸铁工作辊在中厚板轧机上的应用

简要介绍中厚板轧机工作辊应具有的基本条件,详细阐述了髙铬铸铁工作辊的特点及酒钢中板使用髙铬铸铁工作辊的效果,对国内其它中厚板轧机工作辊材质的选用有借鉴作用。