超低硫X65管线钢中非金属夹杂物研究

对本钢超低硫X65管线钢中夹杂物的研究结果表明,LF精炼初期,钢中夹杂物主要是球形、多边形和大量簇状的Al2O3夹杂物,99.1%的夹杂物尺寸小于20μm。微合金化后,部分Al2O3夹杂物中出现TiO、SiO2、MnS等成分。钙处理后,夹杂物的平均直径达到8.58μm,大量夹杂物为含有微量MgO、SiO2或MnS等的2~50μm的球形mCaO.nAl2O3,部分为Al2O3、MnS、CaS或CaS-MnS。铸坯中夹杂物数量最少且尺寸最小,96.9%的夹杂物尺寸小于10μm,未发现大于50μm的夹杂物,平均直径为3.71μm。铸坯中大部分为球形的以mCaO.nAl2O3为主要成分的复合夹杂物,还有少量的Al2O3、MnS和CaS夹杂物等。     

Microstructural evolution and interfacial reactions between Ti and ZrO2/CaTiO3 composites

Various proportions of ZrO₂/CaTiO₃ powders were mixed and hot pressed at 1500°C/30 min for Ti casting. The hot-pressed ZrO₂/CaTiO₃ composites were reacted with pure Ti at 1700°C/10 min in Ar. The interfacial reaction between Ti and ZrO₂/CaTiO₃ composites was investigated through X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and energy-dispersive X-ray spectroscopy. The ZrO₂/CaTiO₃ composites with less than 10 vol.%, CaTiO₃, and a minor amount of residual TiO₂ were found. When the content of ZrO₂ was increased to larger than 10 vol.%, two Ca₂Zr₅Ti₂O₁₆ and CaZrTi₂O₇ phases appeared in the composites. The amount of CaTiO₃ and CaZrTi₂O₇ in the composites gradually decreased as the amount of ZrO₂ increased. When Ti came in contact with ZrO₂/CaTiO₃ composites with less than 10 vol.% ZrO₂, the resulting eutectic reaction produced a liquid phase and induced melting. When ZrO₂ was increased to more than 30 vol.% in the composites, Ca₂Zr₅Ti₂O₁₆ and CaZrTi₂O₇ changed completely to CaZrO₃, Ti₂O, CaO, and ZrO₂. With more than 30 vol.% ZrO₂, no other reaction phases occurred in the Ti side after contact with the ZrO₂/CaTiO₃ composites, which is conducive for producing ceramic composites for Ti casting applications.     

Mold-filling characteristics of AZ91 magnesium alloy in the low-pressure expendable pattern casting process

The magnesium (Mg) alloy low-pressure expendable pattern casting (EPC) process is a newly developed casting technique combining the advantages of both EPC and low-pressure casting. In this article, metal filling and the effect of the flow quantity of inert gas on the filling rate in the low-pressure EPC process are investigated. The results showed that the molten Mg alloy filled the mold cavity with a convex front laminar flow and the metal-filling rate increased significantly with increasing flow quantity when flow quantity was below a critical value. However, once the flow quantity exceeded a critical value, the filling rate increased slightly. The influence of the flow quantity of inert gas on melt-filling rate reveals that the mold fill is controlled by flow quantity for a lower filling rate, and, subsequently, controlled by the evaporation of polystyrene and the evaporation products for higher metal velocity. Meanwhile, the experimental results showed that the melt-filling rate significantly affected the flow profile, and the filling procedure for the Mg alloy in the low-pressure EPC process. A slower melt-filling rate could lead to misrun defects, whereas a higher filling rate results in folds, blisters, and porosity. The optimized filling rate with Mg alloy casting is 140 to 170 mm/s in low-pressure EPC.     

我国压力铸造技术的现状与发展

概述了压力铸造技术的特点,总结了目前中国压铸技术与国外的差距,分析了我国压铸业面临的机遇和挑战,论述了压力铸造技术的新工艺以及今后压力铸造的研发方向.     

101强化粉在水基涂料中的应用研究

叙述101强化粉在涂料中的应用,测定涂料的性能,研究101水基涂料对砂芯的渗透性,防止铁液浸渗的作用.生产结果令人满意.     

电渣熔铸渣池热电场有限元模拟的前置处理

对电渣熔铸渣池进行了热电场有限元模拟的前置处理,建立了电渣熔铸渣池热电场数学模型,定义了以自耗电极、渣壳、水冷结晶器、渣池为对象的计算区域.借助大型有限元软件ANSYS,对计算区域进行了合理的单元、插值函数选取以及网格划分,研究发现渣池存在两个区域:一是温度很高、电流密度很大且分布很不均匀的小区域,位于自耗电极端部附近,为高热源区,另一是电流密度小且分布几乎均匀的大区域,为低热源区.     

Research and Applications of Semi-solid Processing

Since it was pioneered by Flemings and otherresearchers [11, the semi-solid metal processingtechnique has been widely stUdied in the world.Especially in the past decade, SSM as a newproduct forming technique has been rapidly developed and put into commercial applications[2, 31. In recent years, with the development ofthe ado-industry of China, a lot of researchwork on SSM has been done, including the preparation of slumes, reheating and thixoforming[Al6]; moreover, great achievements have …     

大型薄壁铝铸件表面沟槽缺陷的产生及消除

针对大型薄壁铝铸件内腔表面出现的沟槽缺陷,从差压铸造、树脂砂、铸件结构等工艺条件方面探讨了产生的机理,并通过试验和对比研究,确定排气不畅是该缺陷的首要引发因素,找到了消除该缺陷的工艺方法,提出了相关预防措施,避免了因此产生的废品损失.     

轮形铸铁件浇注系统与冒口联合补缩设计

采用半环形横浇道、内浇道径向引入.在浇注系统的对面安放侧冒口.直浇道、横浇道、侧冒口的大小采用模数计算法确定.用这种浇注系统和冒口联合补缩的工艺形式,生产中型(重85 kg)灰铸铁制动轮和球铁齿轮,消除了铸件缺陷.获得了内在和外在质量都高的轮类铸件,铸件合格品率98%～100%,铸件出品率85%以上.     

消失模铸造在轧臼壁生产中的应用

介绍了用消失模铸造生产圆锥破碎机轧臼壁的工艺过程,实践证明,用消失模工艺生产的轧臼壁具有工期短、成本低、成品率高、铸件表面质量高等特点.