对称复合板冷轧过程的上限分析

采用Hill提出的速度场 ,计算了对称复合板冷轧变形过程的能量消耗 ,在此基础上对软复层对称复合板在不同参数组合下冷轧时所需的最小摩擦、最大允许的加工率、以及复合板与轧辊间的摩擦状态进行了计算和分析 ,给出了相关计算曲线。计算结果表明 ,当基体材料的相对强度和相对厚度较小时 ,复合板冷轧时的变形行为与单金属冷轧时类似 ,但当基体材料的相对强度和相对厚度较大时 ,接触表面容易产生粘着现象。     

大型铸钢支承辊充型和凝固过程数值模拟

在应用ViewCast软件模拟实际铸钢支承辊的凝固过程时，发现原始工艺易导致缺陷残留在上下辊颈中。根据计算机模拟结果改进原工艺设计，调整模具壁厚，达到良好效果。通过对原工艺和改进工艺进行模拟对比。模拟结果显示改进工艺可以使辊身与下辊颈快速凝固，整个铸件顺序凝固，从而使缩孔、宏观偏析最重的位置集中在冒口部位。采用底注式切线型内浇道的浇注系统，金属液充型过程平稳。     

冷轧工作辊摩擦不稳定分析及其抑制对策

对冷轧机工作辊由于摩擦力引起的垂直、横向振动作了定性分析，指出了它们的危害，提出了预防措施。     

离心铸造CrMoWVNb白口铸铁轧辊的研究

应用离心铸造方法：以Cr,Mo,V,Nb为主要合金元素，研制成功了CrMoWVNb白口铸铁轧辊，分析了合金元素在轧辊中的作用，指出在轧辊中加入适量稀土和钛可细化轧辊组织，改善轧辊性能，同时还分析了轧辊生产中裂纹产生的原因，提出了消除裂纹的措施，并应用于高速线材轧机预精轧机架，使用寿命达到高镍铬无限冷硬铁轧辊的4－5倍。     

Oblique Y-groove cracking test of the welding cold cracking susceptibility of domestic X-70 pipeline steel

“Gas Transmitting From West to East Project“ is significant.it should ensure the welding quality and safety of pipeline.The task is very arduous to guarantee the quality of the projcet in the condition of long line.complex weather and geolgy features.in this paper,the welding cold cracking susceptibility of domestic X-70 pipeline steel adopted by the project, which is one of the most interesting questions of welding quality about petrol pipeline,was studied by means of oblique Ygroove cracking test.The crack ration of surface and section was tested under the conditions of different welding materials and preheat temperature.The thickness of plate stell was 14.7mm and 10.3mm.The results reveal that X-70 pipeline steel has good crack resistance.The research has important value for the construction of large-scale pipeline engineering and the application of domestic X-70 pipeline steel.     

一种新型气硬冷芯盒树脂砂工艺试验及其在生产中的应用

原砂加入2．5％水溶性酚醛树脂，固化剂为甲酸甲脂，加入量占树脂的30％～40％。先把甲酸甲脂在气体发生器中气化，然后再与40％的压缩空气混合，吹气硬化制芯，最高抗拉强度1．2MPa，抗压强度0．32MPa，发气量12mL／g。生产浇注试验表明：砂芯表面光洁，轮廓清晰，尺寸精确，铸件缺陷少，无毒或低毒，和一般冷硬树脂砂比较，成本降低30％。     

Characterization of microstructure of Nano-TiO2 coating deposited by vacuum cold spraying

Control of the microstructure of TiO₂ coatings through preparation methods significantly influences the coating performance. In this study, a vacuum cold-spray process, as a new coating technology, is used to deposit nanocrystalline TiO₂ coatings on conducting glass and stainless steel substrates. TiO₂ deposits were formed using two types of nanocrystalline TiO₂ powders with mean particle diameters of 200 and 25 nm. Coating microstructures were characterized by scanning electron microscopy and x-ray diffraction analysis. Results demonstrate that a thick nanocrystalline TiO₂ coating can be deposited by the vacuum cold-spray process. The coating was found to consist of particles stacked as agglomerates that build up to several hundred nanometers. The coating also presents a mesoporous microstructure that could be effective in such applications as photocatalytic degradation and dye-sensitized solar cells. This article was originally published inBuilding on 100 Years of Success, Proceedings of the 2006 International Thermal Spray Conference (Seattle, WA), May 15–18, 2006, B.R. Marple, M.M. Hyland, Y.-Ch. Lau, R.S. Lima, and J. Voyer, Ed., ASM International, Materials Park, OH, 2006.     

斜辊矫直机辊型曲线的一种新算法

为了保证矫直质量 ,矫直辊应和管棒材呈线接触。基于此 ,本文从啮合原理的角度推导出了斜辊矫直机的矫直辊的理想型线 (双曲线 )。试验表明 :新算法与传统的包络算法相比 ,理论计算精度等级基本相同 ,但新算法表达方式更简练准确 ,使用新算法加工的矫直辊实际矫直效果更好     

高速线材轧机锥套故障分析与改进

高速线材生产线精轧机、预精轧机使用的锥套，在材质、结构、处理工艺及生产操作上存在诸多不当之处，为此进行了多项改进，使锥套故障彻底排除，使用寿命达3～5月，而价格仅为进口件的1／3。     

铸轧板形的影响因素及控制策略

本文阐述了铸轧板形的力学本质 ,并推导出板形的计量公式。结合大量试验观察 ,基于“广义原始辊缝”概念 ,运用体积不变原理及 P-H图对铸轧环境下板形的影响因素进行了分析 ,提出铸轧板形主要与金属的布流状态有关 ,针对板形缺陷的不同模式提出了相应控制策略。