CREEP DEFORMATION OF INTERMETALLIC ALLOYS

ＣＲＥＥＰＤＥＦＯＲＭＡＴＩＯＮＯＦＩＮＴＥＲＭＥＴＡＬＬＩＣＡＬＬＯＹＳＧｅｒｈａｒｄＳａｕｔｈｏｆｆ（Ｍａｘ－Ｐｌａｎｃｋ－ＩｎｓｔｉｔｕｔｆｕｒＥｉｓｅｎｆｏｒｓｃｈｕｎｇＧｍｂＨ．，Ｄ－４００７４Ｄｕｓｓｅｌｄｏｒｆ，Ｇｅｒｍａｎｙ）Ａｂｓｔ...     

通过氢处理改善α＋β型钛合金的拉伸性能

提出了一种新的细化α+β型钛合金显微组织的氢处理工艺:在合金的氢化β转变点以下0—40K的温度范围对合金渗氢处理,空冷至室温,最后在948K真空除氢。Ti-6Al-4V和Ti-5Al-2.5Fe合金经此工艺处理后,组织显著细化,屈服强度,拉伸强度及延伸率分别提高8—15％,5—13％,7—14％。     

LiF-KF熔盐溶液热力学性质Monte Carlo法计算机模拟研究

本文用 Monte Carlo法对同离子系LiF-KF熔盐溶液的结构和性质进行了计算机模拟.对各离子间的偏径向分布函数和混合热、位能分布等的计算表明,LiF与KF熔盐混合后,Li~+,F~-离子间平均距离减少,与互易盐系LiF-KCl溶液的模拟结果相似.混合热的计算结果与实测值相当接近。混合热产生的原因:正离子间排斥能减少;正负离子间吸引能减少;负离子间排斥能减少。     

Mn对Fe_3Al合金室温力学性能的影响

Ｍｎ对Ｆｅ_３Ａｌ合金室温力学性能的影响楼白杨，刘茂森，毛志远，涂江平，肖延龄，钟映宏（浙江大学）Ｆｅ３Ａｌ金属间化合物具有抗氧化耐腐蚀性良、比强度高和成本低等特点［１，２］，从而具有可观的工程应用前景。对这种材料目前国内研究的热点之一是改善其室温塑?..     

钠基膨润土对硅溶胶涂料悬浮性的影响

硅溶胶涂料以其良好的工艺性能在熔模铸造领域得到越来越广泛的应用，但在实际使用过程中该涂料也存在着悬浮性不良等问题，影响到涂料实际使用。分析了改善硅溶胶涂料悬浮性的机理，以及硅溶胶涂料悬浮性与流杯粘度及涂片厚度等工艺性能之间的关系。采用钠基膨润土改善硅溶胶涂料的悬浮性，并取得了良好效果。     

添加稀土氢化物对烧结Nd-Fe-B磁体强度的影响

研究了添加镨氢化物对烧结Nd-Fe-B磁体磁性能、微观结构和抗弯强度的影响。结果表明：添加镨氢化物可以有效提高磁体的抗弯强度，同时对磁体的矫顽力有一定提高。SEM微观形貌观察表明：添加镨氢化物可有效改善磁体的微观结构。有效提高了主相晶粒原子间扩散速度，从而改变了磁体的微观结构和提高了烧结磁体的抗弯强度。     

镍基粉末冶金FGH95高温合金的拉伸及低周疲劳性能研究

在420～650℃的温度范围内,研究了PM FGH95高温合金在应变率0.0001～0.01 s-1范围内的拉伸性能及在不同应力比R=-1及R=0下的低周疲劳性能.拉伸试验结果表明:在此温度范围内,应变率对弹性模量、拉伸屈服强度及塑性模量的影响可以忽略不计;并且应变率自0.0001 s-1增大至0.01 s-1时,弹性模量、拉伸屈服强度及塑性模量受温度的影响也不明显.PM FGH95合金受材料微结构的影响很大,材料含有的微缺陷对其力学性能有非常不利的影响.LCF试验结果表明:PM FGH95合金是循环硬化材料.当应力比R=-1时,温度对LCF寿命的影响很小;但在应力比R=0时,LCF寿命受温度的影响很大,且随着温度的增加材料的低周疲劳寿命减小.SEM断口扫描发现,断裂表面有很多的解理面,但没有疲劳条带,且此断裂模式下没有明显的塑性变形,所以FGH95合金的低周疲劳寿命几乎是由裂纹萌生阶段决定的.     

Cutting forces modeling considering the effect of tool thermal property—application to CBN hard turning

Force modeling in metal cutting is important for a multitude of purposes, including thermal analysis, tool life estimation, chatter prediction, and tool condition monitoring. Numerous approaches have been proposed to model metal cutting forces with various degrees of success. In addition to the effect of workpiece materials, cutting parameters, and process configurations, cutting tool thermal properties can also contribute to the level of cutting forces. For example, a difference has been observed for cutting forces between the use of high and low CBN content tools under identical cutting conditions. Unfortunately, among documented approaches, the effect of tool thermal property on cutting forces has not been addressed systemically and analytically. To model the effect of tool thermal property on cutting forces, this study modifies Oxley’s predictive machining theory by analytically modeling the thermal behaviors of the primary and the secondary heat sources. Furthermore, to generalize the modeling approach, a modified Johnson–Cook equation is applied in the modified Oxley’s approach to represent the workpiece material property as a function of strain, strain rate, and temperature. The model prediction is compared to the published experimental process data of hard turning AISI H13 steel (52 HRc) using either low CBN content or high CBN content tools. The proposed model and finite element method (FEM) both predict lower thrust and tangential cutting forces and higher tool–chip interface temperature when the lower CBN content tool is used, but the model predicts a temperature higher than that of the FEM.     

[FePt/C]n多层膜的结构和磁学性能

采用磁控溅射方法制备FePt（50nm）和[FePt（2nm，3nm，5nm）／C（1nm）]。膜，并在550℃退火30min，研究了周期数（n）对FePt／C系列多层膜结构及磁学性能的影响。结果表明：退火后多层膜的矫顽力在总膜层厚度约为30nm时出现最大值；随着n的增大，多层膜的饱和磁化强度和晶粒尺寸均不断增大；C的加入可以有效降低晶粒间交换耦合作用。刚此可以通过控制周期数得到县仃合适的微观结构和高的磁学性能的FePt／C多层膜，从而满足超高密度磁记录介质的要求。     

Thermal stability of lamellar structure of PST crystal and lamellar boundary design for creep resistant TiAl alloy

The stability of lamellar structure is crucial for the creep resistance of TiAl alloys, but degradation of the lamellar structure is unavoidable at high temperatures. The degradation of the lamellar structure in PST crystals of Ti-48mol.%Al was studied during high temperature exposure (annealing and creep testing) to examine how to make a stable lamellar structure with high creep deformation resistance. Since the six orientation variants of γ lamellae are nucleated independently of the adjoining lamellae, pseudo twin and 120° rotational fault boundaries are most frequently observed at the initial stage of lamellar formation. The preferential removal of high energy (pseudo twin and 120° rotational fault) boundaries during the evolution of lamellar structure results in the highly probable appearance of a true twin boundary at a later stage of lamellar evolution. The coarsening of lamellar spacing and the spheroidization of the lamellae are the major degradation events occurring during creep deformation, and the migration of the lamellar boundaries brings both of them about. The lamellar structures of TiAl alloy contain four types of lamellar boundaries. The stability of the four types of boundaries decreases in the following order: γ/α₂ > true twin > pseudo twin > or=120° rotational fault boundaries. The γ/α₂ boundary has the highest stability (lowest mobility), and the high density of γ/α₂ boundaries is proposed to make a stable lamellar structure with good creep resistance. A material having the high density of γ/α₂ boundaries was produced through the heat treatment of a PST crystal in the α+γ two-phase regime. The excellent creep properties of the material were proven through creep tests of hard oriented PST crystals made of the material. This article is based on a presentation made in the 2002 Korea-US symposium on the “Phase Transformations of Nano-Materials,” organized as a special program of the 2002 Annual Meeting of the Korean Institute of Metals and Materials, held at Yonsei University, Seoul, Korea on October 25–26, 2002.