Quantitative analysis of microstructure refinement in ultrafine-grained strips of Al6063 fabricated using large strain extrusion machining

Abstract

In present research work, ultrafine-grained strips of Al-6063 alloy were fabricated using hybrid extrusion machining technique known as “large strain extrusion machining (LSEM).” Fabrication of strips was done using the customized HSS tools of different rake angles varying from 0° to 10° under different machining conditions. Microstructural and mechanical characterizations of these strips were done to ascertain the effect of different parameters on their properties. From the results of hardness measurement of strips, it was concluded that hardness of the strips increased by 34–97% of the base material as of the refinement of grain size occurred. Surface lay was improved by 30% with higher cutting velocity and rake angle. Crystallite size was found to decrease with increase in the rate of strain. The shear strain was increased as chip compression ratio increased and rake angle decreased. Fabrication ability of strips increased due to increase in strain hardening exponent and it may result in the large scope of their applications. Nano-hardness of the strips was found to be more than bulk alloy. These above said results showed that ultrafine strips fabricated using LSEM process can become a good choice for future material fabrication.     

GH4169D合金电子束焊接接头显微组织和持久断裂特征

采用金相显微镜和扫描电镜分析了GH4169D合金电子束焊接接头的显微组织,利用显微硬度计测试了母材、热影响区和焊缝的显微硬度,采用体式显微镜和扫描电镜研究了焊接接头持久断裂特征.结果表明,GH4169D 母材中的主要析出相为1～20 μm 长的片层状晶界η相、30～80 nm 的颗粒状γ'相和少量的碳氮化物.热影响区中...     

氮氢比对UNIMAX钢离子渗氮组织及性能的影响

目的 针对目前我国航空航天、汽车等领域高端制件精密锻造用模具钢离子渗氮表面改进过程的技术瓶颈,通过开展不同氮氢比条件下的工艺试验,揭示离子渗氮过程中不同的氮氢比对UNIMAX钢离子渗氮组织及性能的影响规律。方法 在真空离子氮化炉中,对UNIMAX钢进行温度为500 ℃、压力为250 Pa、不同氮氢比气氛条件下的离子渗氮试验。并采用显微硬度计、显微维氏硬度计、金相显微镜、X射线衍射仪、X射线光电子能谱仪、X射线应力分析仪对上述不同离子渗氮处理后的渗氮层表面硬度、渗层深度、渗层组织、渗层物相组成、表面残余应力、表面脆性进行表征与分析。结果 随着渗氮气氛中N2浓度的降低,渗层深度逐渐减小,扩散层中氮化物组织均匀性逐渐增大,渗层组织中脆性相ε?Fe2,3N相对含量下降,韧性相γ’?Fe4N相对含量提高。表面硬度明显提高,当V(N2)∶V(H2)=1∶1时,最大值可达1 153HV0.2。结论 当V(N2)∶V(H2)=1∶3时,渗层表面硬度与韧性展现出较好的匹配度,在该工艺下可以获得最佳的渗层组织。     

1Cr12Ni3Mo2VN退火工艺研究

通过1Cr12Ni3Mo2VN（KT5312AS6）钢不同的退火工艺、退火温度及时间、二次退火及退火冷却方式对硬度的影响实验研究,得出本钢种最佳退火工艺。经实验证明,采用不完全退火及二次退火方式,能够满足标准对交货硬度的要求。     

Effect of Heat Treatment on Microstructure and Mechanical Properties of HB400 Grade High Strength Abrasion Resistant Steel

High strength abrasion resistant steel plates are widely used in mining,construction and agricultural machineries.The plates are,however,usually poor in impact toughness.An attempt is made to improve the impact toughness of HB400 grade abrasion resistant steel by controlling quenching and tempering of the plates.Optimized combination of the strength and the toughness has been achieved by choosing best fit set of quenching and tempering condition.Mechanism underlying the achievement has been investigated in terms of the microstructure consisting of tempered lath martensite,retained austenite and precipitated carbides.     

齿轮毛坯正火处理后硬度不均匀的原因及改进措施

分析了Φ115mm Z20CrMoH钢齿轮毛坯正火处理后硬度不均匀的原因,采用等温正火工艺代替普通正火工艺后,齿轮毛坯得到了合适、均匀的硬度值,满足了切削加工工序对硬度的要求。     

高硬度轧辊孔型加工工艺的优化

针对武钢棒材厂高硬度轧辊孔型加工困难的问题,对车床进行了改造,重新设计了刀具,且对数控车床轧辊孔型加工工艺进行优化,取得了良好的效果。     

Effects of Various Disinfection Methods on the Material Properties of Silicone Dental Impressions of Different Types and Viscosities

There is an ongoing search for novel disinfection techniques that are not only effective, cheap, and convenient, but that also do not have adverse effects on the properties of dental impressions. We compared the effects of various methods (UVC, gaseous ozone, commercial solution, and spray) on the dimensional change, tensile strength, and hardness of silicone impressions. Moreover, as a secondary aim, we performed a statistical comparison of the properties of nondisinfected addition (Panasil Putty Soft, Panasil monophase Medium, Panasil initial contact Light) and condensation silicones (Zetaplus Putty and Oranwash L), as well as a comparison of materials of various viscosities (putty, medium-bodied, and light-bodied). Our results revealed that addition silicones had higher dimensional stability, tensile strength, and Shore A hardness compared to condensation silicones. Both traditional (immersion and spraying) and alternative methods of disinfection (UVC and ozone) had no significant impact on the tensile properties and dimensional stability of the studied silicones; however, they significantly affected the hardness, particularly of Oranwash L. Our study demonstrated that, similarly to standard liquid disinfectants, both UVC and ozone do not strongly affect the material properties of most silicones. However, before recommendation, their usefulness for each individual material should be thoroughly evaluated.     

无机水性可磨耗封严涂料的研究

本文研制了一种可磨耗封严涂料,并对涂料附着性能,硬度等参数进行了研究,对其附着机理及热处理工艺进行了讨论。试验结果表明:涂层的硬度达到73.5(HRY15),涂层的结合强度达到7.0MPa,基本满足可磨耗封严涂层的要求。     

热锻模粘模问题的原因分析

根据热锻模材料、热处理、工艺、制造及规范使用的理论,结合实际生产中遇到的问题,作出理论性分析,提出合理化建议。