提高1#连铸机至二棒轧线方坯热送率的工艺实践

通过对炼、轧钢工序开展工艺、设备、参数优化、生产组织等攻关工作,将连铸坯矫直温度提高到了1070℃以上,减少了铸坯在运输过程中的热损失,确保了铸坯进入加热炉时的温度达到850℃,综合铸坯热送热装率平均达到了64.4%,最高达到了80%的设定目标,使吨钢煤气用量得到降低,取得了一定的效果。     

Investigation on the cold-strip breakage of SUS445J2 ultra-pure ferritic stainless steel during rolling process

In this work,the cause of the cold-strip breakage of SUS445J2 ultra-pure ferritic stainless steel was investigated using optical microscopy,energy dispersive spectroscopy,and electron backscatter diffraction technique.Results show that during cold rolling,the breakage of the stainless steel strip was mainly caused by massive niobium-rich(Nb-rich)carbides present in the center of the strip.Furthermore,cracks initiated at these carbides in the central layer.The massive carbide precipitates resulted from the segregation and enrichment of Nb,titanium(Ti),and carbon(C)in the central layer during the subsequent solidification stage of SUS445J2 stainless steel.Additionally,the banded structure and coarse ferrite grains in the central layer reduced the plasticity of the material,causing cracks to propagate along these grains and finally leading to cold-strip breakage.By reducing the solidification cooling rate of the billet,increasing the pouring temperature,discretizing Nb,Ti,and C enrichment via electromagnetic stirring,and forming equiaxed crystals in the central layer,the precipitation of harmful massive Nb-rich carbides in the central layer could be effectively avoided.     

基于模板热压法制备超疏水柱状结构表面

超疏水表面材料在生产生活中具有重要的应用价值,其制备的关键在于构建合适的表面微结构。以多孔阳极氧化铝表面为模板,高密度聚乙烯为压印热塑材料,进行常压工况下的热压印,制备出三维柱状结构表面,表面形貌规整有序,通过调节模板结构参数实现对柱状结构尺寸的精确调控。测试结果显示,制备的不同微结构尺寸的柱状结构表面接触角均在150°以上,具有优异的超疏水性能。     

Synthesis,microstructure and mechanical properties of Cr2AlC/Al2O3 in situ composites by reactive hot pressing

Al₂O₃ particle-reinforced Cr₂AlC in situ composites were successfully fabricated from powder mixtures of Cr₃C₂, Cr, Al, and Cr₂O₃ by a reactive hot-pressing method at 1400 °C. A possible synthesis mechanism was proposed to explain the formation of the composites in which Al₂O₃ was formed by the aluminothermic reaction between Al and Cr₂O₃, meanwhile, Cr₃C₂, Al, together with Cr reacted to form Cr₂AlC in a shortened reaction route. The effect of Al₂O₃ addition on the microstructure and mechanical properties of Cr₂AlC/Al₂O₃ composites was investigated. The results indicated that the as-sintered products consisted of Cr₂AlC matrix and Al₂O₃ reinforcement, and the in situ formed fine Al₂O₃ particles dispersed at the matrix grain boundaries. The flexural strength and Vickers hardness of the composites increased gradually with increasing Al₂O₃ content. But the fracture toughness peaked at 6.0 MPa m^1/2 when the Al₂O₃ content reached 11 vol.%. The strengthening and toughening mechanism was also discussed.     

热水锅炉给水除氧方式的研究

阐述了锅炉及供热系统给水除氧的重要性,对常用锅炉给水除氧方法进行简要分析总结,在选择锅炉给水除氧方式时,应结合各种除氧方式的特点,采用适合本供热系统的最佳除氧方式。     

宝钢混铁车保温改造效果评估算法

混铁车保温改造效果评估是混铁车保温改造过程中的重要环节之一.本文在大量实验的基础上,建立了混铁车运输过程及处理过程中铁水温降的半经验简化算法.经实验验证,该算法得出的混铁车改造前、后的铁水温降与实测值吻合,相对误差在0.7%以内.并用该算法对混铁车的保温效果进行了评估,得出改造后铁水温降可缓解20 ℃以上.该算法对采用其它改进措施的铁水温降的预测也具有参考价值.     

Filament-activated chemical vapour deposition of nitride thin films

We have applied the novel method of hot filament-activated chemical vapour deposition (HFCVD) for low-temperature deposition of a variety of nitride thin films. In this paper the results from our recent work on aluminium, silicon and titanium nitride have been reviewed. In the HFCVD method a hot tungsten filament (1500–1850°C) was utilised to decompose ammonia in order to deposit nitride films at low substrate temperatures and high rates. The substrate temperatures ranged from 245 to 600°C. The film properties were characterised by a number of analytical and optical methods. The effect of various deposition conditions on film properties was studied. All the films obtained were of high chemical purity and had very low or no detectable tungsten contamination from the filament metal.     

热连轧热卷箱速度控制及匹配的设计应用

介绍了热连轧机中热卷箱的速度控制及其与轧机和辊道的速度匹配关系。热卷箱位于热连轧生产线粗轧机和精轧机中间的工艺设备,它将粗轧中间坯卷成热钢卷然后再开卷送入飞剪及精轧机。生产过程中热卷箱需要与粗轧机形成连轧连卷,又要与精轧机形成连开连轧的工况。处理好热卷箱与轧机的速度匹配关系对稳定生产和提高产品质量至关重要。