3t电渣钢9Cr2Mo工艺实践

为进一步提高冷轧辊电渣锭的内(外)质量、降低生产成本的要求,贵阳特钢采用400mm×300mm矩形连铸坯取代(φ)330mm铸锭做为电渣母材,在计算机全过程自动控制下,实现1支自耗电极重熔1支3吨电渣锭9Cr2Mo.电渣冶炼的填充比由初期的0.347提高到0.487,电渣锭成锭率由91.17%提高到96.87%,电渣重熔电耗由1762kWh/t下将到1477 kWh/t.     

消失模工艺在矿车铸件生产中的实践

针对矿车铸件的生产工艺,大胆引进消失模工艺,通过实践及对生产过程的经验总结,为进一步完善提高生产技术和改进措施,扩大消失模工艺在其他产品的应用提出了意见。     

涟钢连铸优质钢的实践分析

本文介绍涟钢第一炼钢厂１号小方坯连铸机浇铸优质钢的生产实践，并探索连铸优质钢的途径。指出为保证质量，必须严格保证钢水质量，控制合适的浇铸温度，拉坯速度和冷却强度；钢水必须吹氩；采用大容量中间包和伸入式水口保护渣浇涛，确保连铸机的状况良好。     

连铸坯的液芯轧制

研究了连铸坯的液芯轧制，并结合日本川崎永岛厂的实例，证实了连铸坯液芯轧制的可行性，指出了钢锭和连铸坯液芯轧制的区别，及如何制造压应力状态，推导了坯壳应力与轧辊直径压下量，坯壳厚度的关系，并提出了用振摆式轧机实施连铸机液芯轧制的方案。     

Ray-cast volume rendering accelerated by incremental trilinear interpolation and cell templates

Two related ideas for improving the speed of ray-cast volume rendering are studied in this paper. The first is an incremental algorithm for trilinear interpolation, a method commonly used in ray-cast volume rendering to calculate sample values. The incremental algorithm can expedite trilinear interpolation when many samples along a ray are located in one cell. The second is an efficient hybrid volume rendering restricted to parallel projection. In the preprocessing stage, acell template is created to store the information used by the incremental trilinear interpolation. When a cell is parallel projected, the information is retrieved from the template to compute the cell contribution. Because the algorithm with only one template may cause aliasing, an antialiasing technique exploiting multiple cell templates is proposed. With our method, ray-cast volume rendering can be accelerated considerably.     

连铸结晶器保护渣自动加渣器

分析了常规结晶器保护渣自动加渣器存在的问题；指出了开发新结晶器保护渣自动加渣器应遵循的原则；提出了改进结晶器保护渣自动加渣器的措施；给出了新型结晶器保护渣自动加渣器得到的实际效果。     

一种制做三维牙——颌骨光弹性模型的新方法

本文提出一种用“整体浇注法”制做三维牙——颌骨光弹性模型的新方法,即用价格便宜的石膏做阴模,先制出与真实牙几何相似的牙光弹性模型和模拟牙周膜的乳胶套,将它们粘接好,然后将其放入颌骨石膏阴模的适当位置,浇入环氧树脂混合液,用“二次固化法”进行固化,即可制成三维牙——颌骨整体光弹性模型。此法能保证模型与实物的严格几何相似和牙周的边界条件相似,使实验精度大大提高且工艺简单、成本低。     

Mold-filling characteristics of AZ91 magnesium alloy in the low-pressure expendable pattern casting process

The magnesium (Mg) alloy low-pressure expendable pattern casting (EPC) process is a newly developed casting technique combining the advantages of both EPC and low-pressure casting. In this article, metal filling and the effect of the flow quantity of inert gas on the filling rate in the low-pressure EPC process are investigated. The results showed that the molten Mg alloy filled the mold cavity with a convex front laminar flow and the metal-filling rate increased significantly with increasing flow quantity when flow quantity was below a critical value. However, once the flow quantity exceeded a critical value, the filling rate increased slightly. The influence of the flow quantity of inert gas on melt-filling rate reveals that the mold fill is controlled by flow quantity for a lower filling rate, and, subsequently, controlled by the evaporation of polystyrene and the evaporation products for higher metal velocity. Meanwhile, the experimental results showed that the melt-filling rate significantly affected the flow profile, and the filling procedure for the Mg alloy in the low-pressure EPC process. A slower melt-filling rate could lead to misrun defects, whereas a higher filling rate results in folds, blisters, and porosity. The optimized filling rate with Mg alloy casting is 140 to 170 mm/s in low-pressure EPC.     

大型薄壁铝铸件表面沟槽缺陷的产生及消除

针对大型薄壁铝铸件内腔表面出现的沟槽缺陷,从差压铸造、树脂砂、铸件结构等工艺条件方面探讨了产生的机理,并通过试验和对比研究,确定排气不畅是该缺陷的首要引发因素,找到了消除该缺陷的工艺方法,提出了相关预防措施,避免了因此产生的废品损失.