Roll force,torque, lever arm coefficient,and strain distribution in edge rolling

Due to the growing importance of width control in strip and plate mills, edge rolling is currently an im-portant process in hot rolling mills. Research in edge rolling has been carried out, and in the present ar-ticle, models for roll force, torque, and lever arm coefficient are derived using the upper bound method. A simple, kinematically admissible deformation zone and velocity field, independent of friction in the roll gap, is proposed, and the energy dissipation rate is derived. The formula for energy dissipation rate has, in practice, no limitation because all edge rolling geometries are safely in the area where the formula is valid. Roll force and torque are derived by means of two independent integrals. Thus, the lever arm coef-ficient is evaluated from the expressions for roll force and torque using conventional rolling theory. Roll-ing trials report good agreement with theory. Measured roll forces are similar to calculated forces. Furthermore, the shape of the dogbone that arises during edge rolling is in fairly good agreement with the calculated dogbone shape. Deviations are due to the deviation from ideally plastic material in the ex-periments. Also, the strain distribution over the dogbone is similar to the proposed deformation zone. Thus, a new formula has been developed to a stage that it can be implemented in width control systems for edge rolling stands in hot strip and plate mills.     

轧制特殊钢高压除鳞分析和改进途径

特殊钢材料在轧制过程中一直存在除鳞效果不好的问题,本文分析了加热过程中氧化铁皮生成的机理,针对不同材料形成的不同氧化铁皮成分和致密程度,发现喷嘴的布置和选型对氧化铁皮的清除至关重要,通过理论分析对喷嘴布置和选型做了设计改进,并应用到生产实际中,取得了良好的效果,其结果喷嘴高压水冲击力比原来提高20%,满足特殊钢产品质量要求,同时比原设计节约水量约11%,确保了特殊钢热轧钢坯出炉表面氧化铁皮的清除。     

160 t钢包翻包机结构与功能

新型钢包翻包机是九十年代从国外引进的一种专用设备,其以高效、安全、便捷等特点越来越多的应用于大型钢铁厂.本文介绍了160 t翻包机结构与功能.     

高温W/Re流口复合界面上的扩散层

W/Re流口在高温下使用时,复合界面处会发生反应扩散而形成一个由固溶体(W),双相σ,双相x,固溶体(Re)4个相组成的过渡层。并作出了不同反应扩散时间的浓度分布曲线,及浓度突变形成的双相区,从而确定了各相成份组成。对经反应扩散后的复合界面进行微观观察发现x相、σ相内有许多间隔式微裂纹,据此认为高温下W/Re流口失效原因是使用过程中上述两x,σ相内裂纹扩散,熔体渗入所致。     

Numerically optimal design for the system with coupled complex transport phenomena-application to the Submerged Entry<Emphasis Type="Italic">Nozzle</Emphasis> in continuous slab caster

This study presents a simple and robust algorithm for the optimal design of the system with coupled complex transport phenomena: the transport phenomena comprise fluid flow, heat and mass transfer. The (1+1)-Evolution Strategy method is adopted as the optimization method. In order to analyze the transport phenomena in the complex geometry generated during the optimization procedure, thefinite volume method with a boundary fitted curvilinear coordinate system is used. To confirm the validity of the present method, the optimal design for the inner shape of the simplified two-dimensionalSubmerged Entry Nozzle in the continuous slab caster is conducted. It is shown that the resulting design of the nozzle is consistent with the purpose and constraints of the design.     

薄板坯连铸浸入式水口结构数值模拟

使用有限元计算方法开展薄板坯连铸浸入式水口流场的研究 ,分别对水口不同浸入深度的流场分布、水口出口不同角度的流场分布进行计算。结果发现 :水口的浸入深度在 30 0mm时较为合理 ;水口的出口角度以R1 5、60°、45°为宜     

裂解炉下集气锥形接管失效分析

通过化学成份分析、金相的宏微观考察、Manson-Haferd参数对锥形接管持久寿命的估算,以及热应力的计算,对锥形接管的失效原因进行了分析,认为是由温差应力导致失效。所以应该充分注意高温构件保温措施的有效性,避免非正常温差应力的产生。     

Unipol气相法聚烯烃液体催化剂技术进展

介绍了Unipol气相法聚烯烃工艺液体催化剂的成分、加入反应器的方式和喷嘴结构及控制催化剂液滴尺寸方法等方面的最新进展情况。     

MOBILIZATION OF SLUDGE IN HORIZONTAL CYLINDRICAL TANKS WITH SUBMERGED NOZZLES

Over 378,000 m³ (100 million gal) of radioactive waste is being stored in hundreds of tanks at several U.S. Department of Energy (DOE) sites. The environment within the tanks is highly radioactive and chemically harsh. The waste typically consists of a heterogeneous sludge layer covered by a layer of supernatant. A few of the tanks have leaked to the environment, while others are corroding. Removing the waste from the tanks and processing it to a stable final form are desired to prevent any additional contamination of the environment. The tanks vary in size and geometric shape and do not have systems for removing the sludge waste.

Mobilization and mixing studies were conducted with a surrogate sludge (e.g., kaolin clay) using submerged jets in two sizes of horizontal tanks with nominal capacities of 0.87 m³ (230 gal) and 95 m³ (25,000 gal). Mobilization efficiencies and mixing times were determined for single and bidirectional jets in both tanks with the discharge nozzles positioned at various locations in the tanks. Approximately 80% of the surrogate sludge was mobilized in the 95-m³ tank using a fixed bidirectional jet (inside diameter = 0.035 m) and a jet velocity of 6.4m/s (21 ft/s). The effective cleaning length, which is defined as the distance between the jet and the edge of the remaining sludge bank, was approximately 3.2 m (10 ft) on each side of the bidirectional jet.     

消火栓水枪喷嘴水力计算方法的简化

针对目前消火栓喷嘴水力计算采用试算及图表法所存在的问题,通过对原求解函数的优化拟合,推导出可直接计算的解析式,便于基层设计人员在实际工程设计中应用。对该解析式计算精度的分析表明,在常用参数范围内,最大拟合误差仅为1.49%,满足现行规范要求。