截齿数控加工程序编写难点分析

对使用经济数控车床加工截齿头部时,在程序编写过程中遇到的2个难点进行了分析和计算,并在计算的基础上列举了具体的编程实例,为今后解决类似的问题提供了可行的方法。     

Direct ink writing of cordierite ceramics with low thermal expansion coefficient

Since the application of cordierite ceramics is limited by the disadvantages of traditional preparation techniques, 3D printing technology provides the only choice for the rapid preparation of cordierite ceramics with highly complex structures. In this work, the fabrication of cordierite ceramics with complex structures was achieved by direct ink writing. The near-net-shape of cordierite ceramics was realized by the volume expansion caused by the phase transformation. A cordierite ceramic with an average shrinkage rate of 1.58 % was obtained at 1400 °C. The low shrinkage avoids design and manufacturing procedures carried out for dimensional and alignment errors. In addition, the coefficient of thermal expansion was as low as 1.69 × 10^?6 °C^?1. The effect of configuration on the thermal behavior of cordierite ceramics is understood by analyzing the phase composition and microstructure. The cordierites ink reported in this work offers additional possibilities for the production of novel complex structures.     

Additive manufacturing and direct synthesis of sphene ceramic scaffolds from a silicone resin and reactive fillers

Sphene (CaTiSiO₅, i.e. CaO·TiO₂·SiO₂) ceramics were successfully developed via the polymer derived ceramics route, starting from a commercial silicone containing specific oxide fillers. The approach allowed the combination of synthesis, in conditions of high phase purity, and advanced manufacturing. In particular, the adopted starting materials enabled an easy preparation of pastes, to be used for direct ink writing (DIW) of three-dimensional reticulated scaffolds. Sphene scaffolds, after firing at 1300 °C, were always regular and crack-free, despite changes in the line spacing, resulting in variable porosity (from ≈ 59 to 74 %), and exhibited a compressive strength from 3.9 to 12.7 MPa. The porosity was actually hierarchical, considering the formation of ‘spongy’ struts. In vitro tests, with increasing immersion time in SBF solution, confirmed the bioactivity, combined with a quite slow ion release, useful to maintain the pH value at nearly physiological values. Additional biological tests, consisting of the seeding of scaffold with normal human adult dermal fibroblasts, showed adequate cell viability and no toxicity effect.     

3D printing of porous low-temperature in-situ mullite ceramic using waste rice husk ash-derived silica

The in-situ mullite (3Al₂O₃·2SiO₂) foams are fabricated by 3D printing (direct ink writing (DIW)) technique and utilize waste rice husk ash (RHA). The Al₂O₃-SiO₂ inks are prepared using an aqueous binder with α-alumina and two different silica sources, i.e., RHA extracted biogenic nano-silica (NS) and commercial silica (CS). The ink rheological features are first designed in terms of solid-to-liquid ratio and dispersant, and found that a higher amount of dispersant is needed for functionalization of NS-containing ink than CS (micro-sized) consisting of ink. Secondly, the DIW log-pile structures are fired at different temperatures (1200?1500 °C), and NS containing samples exhibited remarkable enhanced properties at a lower firing temperature than CS. At 1400 °C, alumina and RHA nano-silica entirely transformed into mullite and retained ～75 % porosity, ～8 MPa cold compressive strength, and thermal conductivity ～0.173 W/m·k that designate a simple and effective way to fabricate of mullite foamy structure.     

多孔壁面微通道换热性能的实验研究

微通道散热器作为一种高效散热器件,广泛应用于微电子、光电、汽车、航天国防、能源等领域。针对传统光滑微通道传热面积小、换热性能偏低、沸腾迟滞等问题,本文提出一种多孔壁面微通道结构,并采用激光直写方法实现微通道多孔壁面的高效、稳定生成。该多孔壁面微通道显著增大了换热面积、促进流体的扰动、提供大量稳定沸腾核心,从而强化单相与两相沸腾传热。通过搭建微通道换热性能测试系统,测试对比了多孔壁面微通道与光滑微通道的单相对流、两相沸腾传热性能。发现多孔壁面微通道的Nu数相对于光滑微通道提升了21%~31%。在两相沸腾换热过程中,其粗糙多孔结构促进了沸腾气泡成核,其核态沸腾起始温度相比于光滑微通道降低了35%。同时粗糙多孔结构可以保证沸腾过程中的液体持续供给,从而大幅提升了沸腾换热能力,避免了干涸现象的提前发生,其两相沸腾换热系数相对于未处理的光滑微通道最大提升了83%。此外,还开展了不同流量下多孔壁面微通道的沸腾传热性能测试,发现在质量流率为G=500kg/(m²·s)下的沸腾换热系数相对于G=200kg/(m²·s)情况下最大提升了30%。     

适用于直写式3D打印陶瓷浆料的流变学性能研究

目的 提出用于直写式3D打印陶瓷浆料的制备方法 和应满足的性能.方法 通过对4种不同陶瓷原料粉末的粒径分布进行表征,将4种粉末制备成浆料并测量其流变学性能,分析不同阶段高分子的引入对浆料流变学性能的影响.结果 对于较小孔径(250μm和150μm)的打印过程,原料粉末粒径绝对值需小于3μm且d90和d10的差值需小于2...     

关于《学术规范与研究生论文写作指导》课程思政融入探索

加强研究生课程思政建设是落实立德树人根本任务的基本要求,是提高研究生专业知识、能力水平与德育素养的必然趋势.结合《学术规范与研究生论文写作指导》的课程特点,本文从建立专业课教师思政化与思政课教师专业化相结合的课程思政师资队伍,融合知识传授与价值引领相结合的课程思政知识体系,构建定性评价、过程性评价与发展性评价相结合的课...     

激光直写凹球面网栅的电控实现

凹球面网栅激光直写系统采用同心结构,应用调节角速度的控制算法以及周期纬线纬纬相交形成网栅的图形结构,确保激光直写光斑在不同的纬度以不同角速度扫描,始终保持线速度和曝光量恒定,实现了在凹球面上以恒定曝光量激光直写网栅。分析了网格周期、角速度和纬线弧长等关键参数,设计了控制程序。在通光孔径60 mm的普通玻璃凹球面上进行了多组激光直写试验,设定周期450~800 μm,线速度1~20 mm/s,经显影、定影后由微米级读数显微镜测得网格实际周期与设定周期误差在±3%以内,原子力显微镜测得线宽小于5 μm。结果表明:采用同心结构及稳光、调速控制保证凹球面网栅激光直写系统的曝光量不变,线条侧壁陡直、平行,具有较好的均匀性,满足了设计要求。     

三峡三期工程大坝及厂房施工提前方案研究

在简要介绍三峡三期工程情况和工程建设单位总体要求的基础上,给出了对三峡三期工程大坝、厂房施工提前方案的研究,分析了提前方案的重点和难点,提出了提前方案实施的主要条件和措施。最后结果表明,三峡三期工程施工提前一年是可行的。     

Laser direct writing of β-Co/Ga and Mn/Ga alloy microstructures from organometallic single-source precursors

β-Co/Ga and Mn/Ga alloys have been deposited on various substrates by laser direct write chemical vapour deposition (LCVD) from novel single-source precursors. The preformed alloy stoichiometry of 1:1 defined by the metal ratio of the precursors, (CO)₄Co-GaEt₂(NMe₃) (1) and (CO)₅Mn-GaEt₂(NMe₃) (2), is retained within the deposited structures. The depositions were up to 1.5 μm thick and the lateral dimension (4 μm) was determined by the diameter of the laser focus. The deposited structures were contaminated with ∼10 at. % C and O (by AES).