铝炭砖的抗氧化性能

实验表明，铝炭砖具有良好的抗氧化性。致密型铝炭砖（A1－C1）的抗氧化性比热压半石墨砖要好，其砖面易在高温（1200℃）下形成保护层。     

ZTA材料性能的研究

以α—Al2O3和钇稳定氧化锆为主要原料,采用应力诱导相变增韧和微裂纹增韧的机理,以钇稳定氧化锆质量分数分别为15%,20%,25%,30%不同比例进行试验,来制备ZTA陶瓷材料。测定其密度、弯曲强度和磨耗等物理性能,研究了不同钇稳定氧化锆含量对ZTA陶瓷材料性能的影响,分析了影响产品性能的因素,得出了钇稳定氧化锆含量越高材料性能越好的结论。     

Kinetics of o‐Xylene Combustion over a Pt/Alumina Catalyst

o‐Xylene combustion in air over a Pt/γ‐Al₂O₃ catalyst was investigated in a laboratory reactor at low concentrations typical for depollution applications. The results evidenced a slightly negative influence of o‐xylene concentration on combustion rate. A kinetic model of the combustion process was developed by using the Langmuir‐Hinshelwood mechanism, assuming the surface reaction between adsorbed oxygen atoms and adsorbed o‐xylene molecules as controlling step. The rate expression includes the influences of o‐xylene and water adsorption on the active centers of the catalyst. The estimation of rate expression parameters is based on o‐xylene conversion measurements obtained under conditions free of influences of physical steps.     

The defluoridation of water by acidic alumina

Fluoride is considered as a major inorganic pollutant present in drinking water. To remove this excess fluoride, defluoridation was done by alumina. In the present study, alumina used was acidic in nature and hence considered as a good fluoride removing adsorbent. Characterization of the adsorbent was done by XRD, SEM, BET and FTIR with BET surface area of 144.27 m²/g. Systematic adsorption experiments were carried out with different process parameters such as contact time, adsorbent mass, pH, temperature and stirring speed. Fluoride adsorption by alumina was highly pH dependent. Maximum fluoride was removed from water at pH 4.4. At very low and very high pH, fluoride removal efficiency was affected. The study of thermodynamic parameters inferred that physical adsorption was dominant with activation energy of 95.13 kJ/mol and endothermic behavior of the process. The kinetics study concluded that pseudo second order kinetics was followed by the adsorption process. Adsorption equilibrium was studied with Langmuir and Freundlich isotherm models. The adsorption process followed Langmuir isotherm with an adsorption capacity of 8.4 mg/g. A regeneration study was proposed in order to reuse the adsorbent for better economy of the process. Finally, a process design calculation was reported to know the amount of adsorbent required for efficient removal of fluoride from aqueous medium.     

Low-temperature sintering of Al2O3 ceramics doped with 4CuO-TiO2-2Nb2O5 composite oxide sintering aid

Dense alumina ceramics doped with 5 wt% 4CuO-TiO₂-2Nb₂O₅ composite sintering aids were obtained at low sintering temperatures of 950∼975 °C. The ceramic sintered at optimal condition shows good microwave dielectric properties (ε_r = 12.7, Q × f = 7400 GHz), high thermal conductivity (18.4 W/m K) and high bending strength (320 MPa). TEM and EDS analysis revealed that amorphous Cu-Ti-Nb-O interfacial films with nanometer thickness formed at the grain boundaries, which could provide paths of mass transportation for densification. Al³⁺ ions may be involved in mass transportation through substitution by Ti³⁺ and Ti⁴⁺ ions near the grain boundary during the sintering process. The accumulation of copper ions at the trigeminal grain boundary was observed. The migration and reaction of copper ions in grain boundaries may also play an important role in promoting mass transportation and low-temperature densification of alumina ceramics.     

Nacre-like alumina with unique high strain rate capabilities

Nacre-like alumina manufactured using spark plasma sintering shows a strikingly different mechanical behaviour compared to conventional alumina. A range of sintering conditions were applied to micron-sized alumina platelet powders to form alumina with different nacre-like microstructures, density, grain size and flexural strength. We show that a microstructure of aligned sintered platelets not only mitigates the typical issue of brittleness, but also has extraordinary energy absorption capabilities. It can withstand an impact with up to three times the kinetic energy required to break monolithic alumina while maintaining structural integrity. The high-rate compressive strength is shown to be more than 50% higher than that of monolithic alumina and we show energy absorption mechanisms such as crack deflection and branching to be present. Our approach provides a fast and effective way of manufacturing aligned nacre-like ceramic microstructures that maintain structural integrity through energy dissipation and interlocking mechanisms.     

Fracture and mechanical properties of lightweight alumina ceramics prepared by fused filament fabrication

Fused filament fabrication (FFF), as one of the additive manufacturing technology, provides cost-effective and relatively fast preparation of 3D objects of desired dimensions and design. In this work, a composite filament containing 50 vol. % of sub-micron alumina powder was successfully used for the manufacturing of samples with prismatic design. The influence of the layer thickness (0.1–0.3 mm) on the final bulk density and mechanical properties were investigated. Sintering at 1600 °C for 1 h results in relative densities ranging from 80 to 89 % and the flexural strength reached 200–300 MPa depending on the layer thickness used for the printing.     

High quality sapphire crystal by advanced chemical transport process

Single crystal sapphire was synthesized by chemical transport of Al-O generated by the reaction of polycrystalline Al₂O₃ ceramic and carbon. Using C-axis oriented polycrystalline Al₂O₃ ceramics as a seed crystal in the deposition temperature range, a C-axis sapphire crystal (Φ5xL35 mm) was grown at a temperature range of 700–1000 °C, and the growth rate in the C-axis direction was about 3.5 mm/h. The transmittance in the visible to infrared region of the synthesized sapphire is a theoretical value (transmission loss is lower than 0.1 %/cm), and the absorption edge was less than 200 nm (the band gap is 6.2 eV), which is shorter than the absorption edge (240 nm) of the commercially available single crystal (band gap 5.2 eV) synthesized by the Czochralski method. The dislocation density in this material was extremely low, and it was confirmed by lattice image observation that it was a high-quality single crystal with very few defects.     

Phase transition and interface evolution of Al2O3/ZrO2 particles in plasma-sprayed coatings

Alumina and zirconia ceramic particles exhibit high hardness and excellent wear resistance at high temperature, and hence are used as ceramic reinforcement phases in some plasma sprayed coatings. In this study, the interface evolution of a zirconia/alumina eutectic ceramic and the phase transition of zirconia in a plasma-sprayed coating were investigated. Scanning electron microscopy and transmission electron microscopy combined with focused-ion beam and energy dispersive X-ray were used to analyze the microstructure and composition of the ceramic interface. The results showed that the eutectic ceramic particles consisted of alumina (outer) and columnar zirconia (inner) before and after the plasma spraying process. The inner zirconia part showed the martensitic transformation of t-type zirconia to stripe-like m-type zirconia. After the plasma spraying, the interface between alumina and zirconia changed significantly, which formed a new oxide layer. The phase transition mechanism in the ceramic particle and oxide layer formation mechanism at the alumina/zirconia interface were investigated.