Modelling of the thermomechanical coupling during hot forming of viscoplastic materials

In the present paper, a strategy for solving transient thermoviscoplastic problems is described. The general thermal and mechanical coupling phenomena are discussed by assuming material properties to be temperature-dependent and accounting for the mechanical terms in the non-stationary heat conduction equation. Time integration is carried out with an implicit scheme. An interesting version of the three-field approach is presented to obtain an accurate solution for the stress field. Finally, a global product coupling algorithm, in which the unknown nodal velocities and temperatures are solved with a two-step solution procedure is suggested. The proposed fractional step method partitions the initial coupled problem into an isothermal viscoplastic problem followed by a purely heat conduction problem at fixed configuration. Applications in metal forming analyses involving full thermomechanical coupling conclude the paper.     

Pt·IrO_2/TiO_2阳极材料之研究

研究了铱含量、热分解温度等因素对电解制备次氯酸盐用铂铱钛阳极的涂层结构和电极性能的影响。结果表明,当电极涂层为Pt·IrO_2混合结构时,其催化性和抗腐蚀性明显地优于不含铱的纯铂涂层。室温下,用10A/dm~2的电流电解5％NaCl溶液,测得Pt·IrO_2阳极电解初始的析氯电位为1.03V,运行800h后为1.24V,且极化曲线继续持平,而在同一条件下,铂涂层电极只运行560h,电位已由开始的1.35V升至1.80V。     

压铸镁合金在汽车工业中的应用和发展趋势

论述了压铸镁合金用于汽车轻型结构件的性能优势 ,分析和介绍了一些主要牌号压铸镁合金的化学成分、成型工艺和使用性能特点以及在发达国家汽车工业中的应用现状和发展趋势。依此呼吁 ,作为头号镁资源大国的中国 ,压铸镁合金的研究、开发与应用已势在必行     

A study of the tool-chip interface contact problem under low cutting velocity with an elastic cutting tool

To understand the effects of elastic deformation of the tool and the crater phenomenon generated by the cutting force and high pressure during metal cutting processing on the cutting process, an iterative mathematical model for calculating the tool-chip contact is developed in this paper under the assumption of elastic cutting tools. In this model, the finite-element method is used to simulate the cutting of mild steel by a cutting tool of three different materials. The results obtained in the simulation are found to match experimental data reported by related studies. The simulation results also indicate that tools with a smaller stiffness produce greater elastic deformation. Further, decrease of the rake angle due to elastic deformation of the tool can result in greater difficulty in internal deformation of the material and an increase in cutting force. The micro-crater phenomenon on the tool face generated by high pressure at the tool-chip interface is the preliminary symptom of crater wear on the tool face. Therefore, under some machining conditions, such as in precision machining or in automation processing where tool compensation is required, the phenomenon of elastic deformation of the tool must be considered carefully to ensure product precision.     

缺陷深度脉冲热像检测新方法

介绍脉冲热像检测中由峰值时间求缺陷深度的方法，对热传导性能好的材料，从红外热像时间序列难以捕捉到峰值时间。为此提出了一个既能避开峰值时间又能被红外热像仪探测和记录的新参数，从而达到测量缺陷深度的目的。     

电渣溶炼浇铸法制备金属模具

本文简述了用电渣炼浇铸法制备金属模具的工艺原理和该方法的应用前景。     

中国铸造工业发展前景展望

中国已是铸件生产大国,但要成为铸造工业强国,还任重道远。从新中国成立以来,铸造工业取得的辉煌成就和现状谈起,分析了同工业先进国家相比,有那些主要差距,展望了中国铸造工业今后5～10年间的发展前景;提出了为促进铸造强国早日实现的六点建议。中国铸造工业的前景光明灿烂,为制造业提供一流铸件的时间已不遥远。     

Synthesis and hydrogen storage properties of Mg-based alloys

Mg-based alloys have been made by mechanical alloying Mg with some transition and non-transition elements. The thermal stability and hydrogen storage properties have been investigated. It was found that mechanical alloying results in a supersaturated solid solution of some elements in the Mg phase. Thermal annealing and/or hydrogenation cause irreversible decomposition of supersaturated solid solution leading to a composite of Mg or MgH₂ with other phase(s) depending on the composition and contents. Therefore, the plateau pressure or thermodynamic properties of hydrogen absorption/desorption of the supersaturated solid solution are no different from that of the Mg composite. While in some equilibrium systems, the formation of Mg solid solution is reversible upon hydrogenation/dehydrogenation. The plateau pressure of the hydrogenation/dehydrogenation is increased due to the interaction of the alloying elements with the Mg lattice in the solid solution. The Mg–Li system is an exception because of the formation of stable LiH upon hydrogenation of Mg(Li) solid solution. No interaction takes place between Mg or MgH₂ with LiH, therefore, no destabilization of MgH₂ is observed.     

第62届世界铸造会议宣读论文综述(有色金属部分)

详细介绍了第 62届世界铸造会议中有关有色合金铸造的 6篇宣读论文。“铝合金压铸的压力传递与铸件质量的关系”一文提出一种新的测量铝合金压铸型腔中压力传递的方法 ,搞清了压力传递、流速与铸件质量之间的关系 ,获得了本届会议的优秀论文奖。“挤压压铸和半固态铸造生产高质量、复杂的铸件”一文展示了应用压铸高技术 ,生产出力学性能极高的汽车用复杂压铸件。“监控金属型、压铸模温度的智能系统”一文提出的智能控温系统 ,测温可靠 ,能自动控制铸型温度 ,铸型中不需开冷却水孔道。“制造金属基复合材料的复合铸造工艺 (Hybrid)”一文介绍了一种挤压铸造和熔模铸造相结合生产金属基复合材料的新工艺。“喷铸法制取铝基SiCp增强复合材料的微观组织和磨耗特性”一文指出用喷铸法制取的铝基SiCp增强复合材料 ,具有很高的耐磨性能。“不同凝固条件下 ,Na ,Ca含量对加Sb变质的 3 5 6合金力学性能的影响”一文的作者通过大量试验 ,搞清了Na ,Ca的有害作用 ,指出 3 5 6合金的σb 与δ之间存在下列关系 :σb(MPa) =2 5 .87lgδ( % ) 12 8.85。     

无缝管轧制变形区内金属流动和摩擦力的实验研究

用自行设计的实验装置真实描述出无缝管轧制变形区内单位轧制力，纵、横向摩擦力的分布规律，绘制出变形区各点的摩擦力分布和金属流动轨迹图。