TA11钛合金高温变形微观组织演变分析

采用Gleeble-3500热模拟实验机对TA11(Ti-8Al-1Mo-1V)钛合金进行变形温度为880～1010℃、应变速率为0.01～50s-1、变形程度为30%和50%的压缩变形实验,研究其在高温变形条件下的动态再结晶行为。基于定向金相测量,通过回归分析建立了TA11钛合金高温变形时初生α相平均晶粒尺寸、动态再结晶体积分数以及动态再结晶晶粒尺寸模型,模型的计算值与实验值的平均误差小于12%,能较好地描述材料在热加工过程中发生动态再结晶的动力学规律。     

TaC_p增强YG11C合金表面改性工艺及性能研究

选用自制烧结的YG11C/TaC_p硬质合金作基体,介绍了采用电弧离子镀在试样上沉积TiN、TiCN和ZrN涂层的工艺.利用维氏硬度计、扫描电子显微镜、X射线衍射仪表征了涂层的力学性能和组织结构.通过比较切削实验中刀具的磨损性,得出涂层刀具有更好的耐磨性能.研究表明,电弧离子镀TiN等涂层能使硬质合金刀具获得更好的使用性能.     

厚壁A335-P11超高压蒸汽管道的焊接工艺

通过乙烯工程中超高压蒸汽管线的焊接实践 ,介绍了最大厚度达 78.87mm的A335 -P11耐热钢无缝管线的钨极氩弧焊接打底 ,电弧焊填充盖面的组合焊接工艺 ,焊接施工过程中的预热、层间温度、后热处理的控制及焊接措施等问题。     

发动机压气机转子叶片裂纹分析

对发动机压气机转子叶片试验件裂纹进行失效分析。通过对故障叶片进行外观检查、断口分析、表面形貌检查、截面金相检查、材质分析及断口区域成分分析,并对叶片振动应力分布进行计算,确定叶片裂纹性质和产生原因。结果表明:故障压气机转子叶片裂纹为高周疲劳性质,导致叶片过早出现疲劳裂纹的主要原因是叶身表面振动应力最大区域抛光、喷丸效果差,存在原始机械加工痕迹;最后提出避免叶身表面残留原始机械加工痕迹的改进建议。     

Carbon dioxide reforming of methane to synthesis gas over hexaaluminate ANiAl11O19-delta (A = Ca, Sr, Ba and La) catalysts

A series of A‐modified hexaaluminates, ANiAl₁₁O_19-δ (A = Ca, Sr, Ba and La) as new catalysts for carbon dioxide reforming of methane to synthesis gas, were prepared by decomposition of nitrates and calcination at high temperature. Nickel ions as active component were inlayed in the hexaaluminate lattices to substitute part of Al ions. The structure and properties of these samples were characterized using XRD, XPS, TPR and TGA techniques. The series of hexaaluminates exhibited significantly catalytic activity and stability at high temperature, for instance at 780°C for 18 h, the conversion of CH₄ and CO₂ was kept over 91.0 and 93.7%, respectively, meanwhile no Ni sintering, phase transformation and catalyst deactivation due to carbon deposition were found. Besides, the modifier A in the mirror plane layer of the lattices showed different effects on reducibility and catalytic activity of transition metal Ni in the hexaaluminate lattices. This revised version was published online in July 2006 with corrections to the Cover Date.     

Aggregation pheromone characterization and comparison inDrosophila ananassae andDrosophila bipectinata

(Z)-11-Octadecenyl acetate (Z11–18Ac) and (Z)-11-eicosenyl acetate (Z11–20Ac) were identified as the aggregation pheromones ofDrosophila ananassae, andZ11–20Ac was identified as the aggregation pheromone ofDrosophila bipectinata. Z11–18Ac andZ11–20Ac were not attractive alone; however, in combination with fermenting food odors, the acetates attracted flies of both sexes in a wind-tunnel olfactometer. The pheromones were present in the ejaculatory bulb of sexually mature male flies and transferred to the female during mating. MaleD. bipectinata released little if anyZ11–20Ac to the food; however, recently mated females releasedZ11–20Ac to the surrounding surfaces in just a few hours after mating.D. ananassae males, on the other hand, appeared to release moreZ11–18Ac andZ11–20Ac to the surroundings than mated females. AlthoughD. bipectinata males had noZ11–18Ac, flies were as attracted toZ11–18Ac as to an equal quantity ofZ11–20Ac.D. ananassae were attracted toZ11–18Ac but not toZ11–16Ac orZ11–20Ac. However,Z11–20Ac in combination withZ11–18Ac was significantly more attractive thanZ11–18Ac alone.     

Electrochemical behavior and its electrocatalytic properties of chemically modified electrode with Keggin-type [SiNi(H2O)W11O39]

A monolayer of Keggin-type heteropolyanion [SiNi(H₂O)W₁₁O₃₉]⁶⁻ was fabricated by electrodepositing [SiNi(H₂O)W₁₁O₃₉]⁶⁻ on cysteamine modified gold electrode. The monolayer of [SiNi(H₂O)W₁₁O₃₉]⁶⁻ modified gold electrode was characterized by atomic force microscopy (AFM) and electrochemical method. AFM results showed the [SiNi(H₂O)W₁₁O₃₉]⁶⁻ uniformly deposited on the electrode surface and formed a porous monolayer. Cyclic voltammetry exhibited one oxidation peak and two reduction peaks in 1.0 M H₂SO₄ in the potential range of −0.2 to 0.7 V. The constructed electrode could exist in a large pH (0-7.6) range and showed good catalytic activity towards the reduction of bromate anion (BrO₃⁻) and nitrite (NO₂⁻), and oxidation of ascorbic acid (AA) in acidic solution. The well catalytic active of the electrode was ascribed to the porous structure of the [SiNi(H₂O)W₁₁O₃₉]6⁻ monolayer.     

TC11及表面改性膜层在海水中的微动磨损研究

通过对TC11钛合金进行不同表面改性实验(微弧氧化、N+离子注入、DLC多层膜),得到不同表面改性膜层。利用扫描电子显微镜(SEM),X射线衍射(XRD)和Raman光谱研究表面改性层的相组成和微结构。在模拟海水环境下,采用SRV-IV微动磨损试验机评价TC11合金及不同表面改性膜层的微动磨损性能(摩擦系数、磨损量及磨损机制),并比较抗微动防护效果。结果表明,TC11经改性后摩擦系数呈现不同程度下降,磨损量的降低则非常明显,其中DLC多层膜抗微动防护效果最显著。海水介质中各摩擦系数显著比纯水中低。海水中钛合金的磨损量小于纯水中的数值,腐蚀与磨损呈"负交互作用"规律,而改性层磨损较纯水中略高。     

焊接电流对Ti3Al/T C11合金焊缝区组织及合金元素扩散的影响

采用真空电子束焊对Ti₃Al合金与TC11合金进行焊接,研究焊接电流对Ti₃Al /TC11焊缝区组织及合金元素扩散的影响。结果表明,随焊接电流增大,焊缝区组织明显粗化,且晶粒尺寸差异逐渐减小;当焊接电流增大至25 mA时,焊缝区组织为粗大β柱状晶。焊接电流对焊缝区各合金元素含量影响较小,但对其均匀性影响较显著,这与焊缝区显微组织形貌有关。随焊接电流的增大,焊缝区合金元素含量均匀性变差。     

Effect of NiAl Microcrystalline Coating on the High-Temperature Oxidation Behavior of NiAl–28Cr–5Mo–1Hf

The effect of an NiAl microcrystalline coating prepared by magnetron sputtering on the high-temperature oxidation behavior of NiAl–28Cr–5Mo–1Hf was investigated in static air at 1000–1150°C. The additions of Cr, Mo, and Hf changed the single 11gq7454214v154/xxlarge946.gif" alt="beta" align="MIDDLE" BORDER="0">-phase structure into a multiphase structure [11gq7454214v154/xxlarge946.gif" alt="beta" align="MIDDLE" BORDER="0">-NiAl, 11gq7454214v154/xxlarge945.gif" alt="agr" align="BASELINE" BORDER="0">-Cr(Mo), and Heusler phase]. The NiAl–28Cr–5Mo–1Hf alloy formed a nonprotective mixed scale of Al₂O₃+Cr₂O₃+HfO₂ and exhibited relatively large weight gains. The large weight gains were attributed to extensive internal oxidation. The sputtered NiAl microcrystalline coating remarkably improved the oxidation resistance of NiAl–28Cr–5Mo–1Hf due to the formation of a compact and adherent Al₂O₃ scale at all test temperatures. It was found that the 11gq7454214v154/xxlarge952.gif" alt="theta" align="BASELINE" BORDER="0">-11gq7454214v154/xxlarge945.gif" alt="agr" align="BASELINE" BORDER="0">-Al₂O₃ transformation caused the anomalous behavior of the oxidation–kinetics curves of the NiAl microcrystalline coating in the temperature range 1000–1150°C. A change in the morphology of scales occurred with the transformation.