The useful life of a cutting tool and its operating conditions largely control the economics of the machining operations. Hence, it is imperative that the condition of the cutting tool, particularly some indication as to when it requires changing, to be monitored. The drilling operation is frequently used as a preliminary step for many operations like boring, reaming and tapping, however, the operation itself is complex and demanding.
Back propagation neural networks were used for detection of drill wear. The neural network consisted of three layers input, hidden and output. Drill size, feed, spindle speed, torque, machining time and thrust force are given as inputs to the ANN and the flank wear was estimated. Drilling experiments with 8 mm drill size were performed by changing the cutting speed and feed at two different levels. The number of neurons in the hidden layer were selected from 1, 2, 3, …, 20. The learning rate was selected as 0.01 and no smoothing factor was used. The estimated values of tool wear were obtained by statistical analysis and by various neural network structures. Comparative analysis has been done between statistical analysis, neural network structures and the actual values of tool wear obtained by experimentation. 相似文献
Atomic force microscopy (AFM) uses a very sharp pointed mechanical probe to collect real-space morphological information of
solid surfaces. AFM was used in this study to image the surface morphology of a biaxially oriented polypropylene film. The
polymer film is characterized by a nanometer-scale, fiberlike network structure, which reflects the drawing process used during
the fabrication of the film. AFM was used to study polymer-surface treatment to improve wettability by exposing the polymer
to ozone with or without ultraviolet (UV) irradiation. Surface-morphology changes observed by AFM are the result of the surface
oxidation induced by the treatment. Due to the topographic features of the polymer film, the fiberlike structure has been
used to check the performance of the AFM tip. An AFM image is a mixture of the surface morphology and the shape of the AFM
tip. Therefore, it is important to check the performance of a tip to ensure that the AFM image collected reflects the true
surface features of the sample, rather than contamination on the AFM tip. 相似文献